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What are the safety training contents for production workshop employees?
Factory workshop safety training content 1
1. Common fire sources:
1) Stove equipment is improperly located and close to combustibles;
2) Careless use of stoves without supervision;
3) Smoking near piles of combustibles;
4) Careless use of lights;
5) Baking;
6) Resurrection;
7) Improper use of electrical installation;
8) Short circuit of power supply;
< p> 9) Welding;10) Electrostatic discharge;
11) Machine friction and heat, etc.
2. Three violations
1) Violation of command
The following phenomena are mainly mentioned by company leaders as violation of command: failure to comply with safety production regulations, systems and Safety technical measures or unauthorized changes to safety processes and operating procedures; directing workers to carry out risky operations when safety protection facilities and equipment are defective and hidden dangers have not been resolved; failing to stop violations when found, etc.
2) Illegal operations
This is mainly for workers operating on site. The following phenomena are illegal operations: failure to comply with safe production operating procedures, systems and safety technical measures; incorrect use Safety protective equipment; using machinery and electrical equipment without authorization; engaging in special operations without a license, etc.
3) Violation of labor discipline
Failure to comply with the following requirements is a violation of labor discipline: you must love your job, study hard, improve your political, cultural, business and operational skills, and actively participate in safe production Activities; abide by labor disciplines, obey leadership, stick to their posts, and are not allowed to engage in non-work types without permission; it is strictly prohibited to work after drinking; smoking and making fire are not allowed in places where fireworks are prohibited.
3. Accident hazards
Unsafe conditions in equipment and environment that may lead to future accidents and have potential accident hazards.
4. Safety Month
Since 2002, the national "Safety Month" activity has been carried out in June every year. Through the "Safety Month" activities, we will vigorously create an atmosphere of "paying attention to safety and caring for life" in the whole society. In order to establish a long-term mechanism for safe production, we will continue to deepen safety rectification, promote enterprises to strengthen infrastructure construction, and consolidate and develop the overall stability and trend of safe production in the country. The improving situation provides ideological guarantee, spiritual motivation and public opinion support. The theme of the 2012 National "Safety Month" activity is: scientific development, safe development
5. Civilized production
means that employees and leaders of enterprises consciously act with ideals, professional ethics and civility , disciplined workers and strive to create a safe, hygienic, comfortable and beautiful production environment.
Civilized production is the unity of material civilization and spiritual civilization construction. From the construction of material civilization, it means eliminating occupational hazards and accident hazards, improving working conditions, reducing labor intensity of workers, and achieving the goals of no accidents, no pollution, safety and health; from the construction of spiritual civilization, it refers to having noble professional ideals and ethics , have a high level of science, culture and technology and good production habits, and oppose risky and reckless actions, illegal command and illegal operations.
6. Fire extinguishing methods:
1) Cooling method: that is, lowering the temperature of the burning material to below the ignition point to stop burning.
2) Suffocation method: that is, cutting off the air so that combustible substances cannot obtain oxygen and stop burning.
3) Isolation method: Separate burning materials from unburned materials, interrupt the supply of combustible materials, isolate the fire source, and prevent the fire from spreading.
4) Suppression method: allow the fire extinguishing agent to participate in the reaction and interrupt the combustion chain reaction.
7. Six types of unsafe psychological factors among enterprise employees
1) Self-expression psychology
This psychology is more prominent among young workers. Although they have been in the factory for a short time and have little work experience, they often appear very confident and sure, and like to show off their abilities in front of others. Some don't know how to pretend to understand and operate blindly; some have only a little knowledge and pretend to be experts, doing the homework abruptly; some even pretend to be "heroes" and act randomly. These self-expression psychology are very dangerous if they are not corrected or stopped in time.
2) Experience psychology
The characteristic of employees in this state is that they rely on their own one-sided "experience" to do things, and often fail to listen to other people's scientific advice. What he said was, "I have been doing this for many years without any accidents." Some old workers with good skills and high enthusiasm for work have accidents. Most of the reasons are due to over-confidence in "self-experience".
3) Luck mentality
To complete some operations, you can often take several different methods. Some safety operation methods are relatively complicated, and some employees are lucky and want to save trouble. They often regard safety operation methods as unnecessary and cumbersome. The reason is that "other trouble-saving methods may not cause accidents." Treat the "accidental" of "not necessarily" as the "inevitable" of "certain". Therefore, he did not pay attention to the matters that should be paid attention to, and he continued to operate the operation methods that were strictly prohibited. Such people often have accidents and regret them deeply.
4) Follow-the-herd mentality
This is a more common psychological state. Most people will behave differently on different occasions and under different circumstances.
5) Reverse psychology
This psychological state is often manifested when the relationship between the manager and the manager is tense. Employees with this mentality are often more angry than reasonable, and their guiding ideology is often "If you want me to do this, I must do that." Therefore, there are many cases where people work against regulations due to rebellious psychology, and even accidents occur.
6) Abnormal psychology
The formation of human emotions is usually stimulated by physiological, family, social and other factors. Most employees who go to work after a quarrel between husband and wife are in a anxious or depressed mood; employees who have a sick child at home or have something to worry about at home will feel uneasy at work. As the saying goes, if employees work without dual tasks and their abnormal mental state cannot be alleviated, accidents are likely to occur.
8. "Four Don't Let Goes" in Accident Handling
On April 7, 2000, Vice Chairman Wu Bangguo attended the "Strengthening Safety Production and Preventing Safety Accidents" held by the State Council of ** At the "Telephone Conference", party committees, governments and relevant departments at all levels were required to strictly implement the decisions on accident reporting and investigation and handling, and adhere to the "four no-misses" policy. That is: 1) The cause of the accident has not been identified; 2) The person responsible for the accident has not been dealt with seriously; 3) The majority of employees have not been educated; 4) The preventive measures have not been implemented;
9. Safety
Safety, as the name suggests, "If there is no danger, then there is safety; if there is no shortage, then there is completeness." Safety means no danger. Including safety conditions (conditions that no casualties, occupational diseases, equipment, facility damage or environmental hazards will occur during the production process) and safety conditions (no system failure, personal injury or other losses due to the interaction of man, machine and environment) ).
10. Accidents
An accident that causes casualties, injuries, occupational diseases, property damage or other losses during the production process. Therefore, an accident is an unexpected event that people do not want to happen, and at the same time, the event has consequences that are contrary to people's wishes.
11. Accident hazards
Accident hazards refer to unsafe behaviors of people, unsafe conditions of objects and management defects in the production system that can lead to accidents.
12. Safety Production Responsibility System
The Safety Production Responsibility System is the core of various safety production rules and regulations of production and operation units, and is the basis of the administrative position management system and economic responsibility system of production and operation units. important component. The core of the production safety responsibility system is to realize the "five simultaneous" aspects of production safety. Effectively implement "safety production is everyone's responsibility".
13. Regarding the responsibilities of the team leader:
The team leader is fully responsible for the safety production of the team and is the key to safety production work. The enforcer of rules and regulations. Implement the unit's regulations and requirements on production safety, urge workers in this team to abide by relevant production safety rules and regulations and safe operating procedures, and ensure that they do not command or operate in violation of regulations and abide by labor disciplines.
14. Responsibilities of post workers
Post workers are directly responsible for the safe production of their posts. They must receive education and training on production safety, abide by relevant production safety rules and regulations and safe operating procedures, and do not work in violation of regulations or labor disciplines.
Special operations personnel must receive specialized training and obtain an operating qualification certificate after passing the examination before they can start working.
15. Contents of production safety inspection
Generally, inspections should focus on: flammable and explosive dangerous goods that can easily cause heavy losses, highly toxic substances, boilers, pressure vessels, lifting, Transportation, electrical equipment, stamping machinery, high-altitude operations, and equipment, types of work, places and their workers in the enterprise that are prone to work-related injuries, fires, explosions and other accidents; departments and their responsible persons who directly manage important dangerous points and harmful points.
Specifically, it mainly includes checking ideas, checking management, checking hidden dangers, checking rectification, and checking accident handling.
Factory workshop safety training content 2
1. Workshop fire safety knowledge - fire protection
Fire protection is the general term for preventing and extinguishing fires.
A. Fire-fighting combustion conditions: control combustibles, isolate combustion-supporting materials and eliminate fire sources to destroy combustion conditions and ultimately achieve the purpose of fire prevention.
B. Firefighting
It means using different fire extinguishing methods (suffocation fire extinguishing method, cooling fire extinguishing method, isolation fire extinguishing method, suppression fire extinguishing method) according to different burning conditions. Sometimes several methods are even used to grasp the timing of the attack and assist with coordination to destroy the existing burning conditions and extinguish the fire quickly and effectively.
C. Pay attention to the smooth flow of fire escapes.
2. Workshop fire safety knowledge - four basic fire extinguishing methods
1. Suffocation fire extinguishing method
The suffocation fire extinguishing method is based on the need for sufficient fire extinguishing of combustibles. For the condition of air (oxygen), appropriate measures should be taken to prevent air from flowing into the combustion zone, or non-combustible substances or inert gases should be used to dilute (thin) the oxygen content in the air, so that the burning material lacks oxygen to support combustion and is extinguished. This fire extinguishing method is suitable for extinguishing fires in closed rooms, production equipment, and equipment containers.
2. Cooling fire extinguishing method
The cooling fire extinguishing method is to spray water or fire extinguishing agent directly on the burning object according to the conditions that combustibles must reach a certain temperature to cause combustion. The temperature of the burning material drops below the ignition point, thus terminating combustion.
3. Isolation fire extinguishing method
The isolation fire extinguishing method is based on the condition that combustible materials must be present for combustion to occur, isolating combustible materials adjacent to the burning object to stop burning.
4. Fire suppression method
Fire suppression method is to spray fire extinguishing agent on burning objects to participate in the combustion reaction process, so that the free radicals generated during combustion disappear and form stable molecules or Low reactive free radicals, thereby terminating combustion.
3. Workshop fire safety knowledge - classification and use of fire extinguishers
A fire extinguisher is a lightweight fire extinguishing device that can be moved by manpower. It consists of a cylinder body, a cylinder cap, a bottle bladder, a bottle clamp head, a nozzle and other components. It has a simple structure, is easy to operate, and has a wide range of uses. It is an essential fire extinguishing equipment for fighting initial fires. Fire extinguishers are classified as follows:
A. Chemical foam fire extinguishers
1. Suitable for fires involving petroleum products, grease, etc. It cannot extinguish water-soluble flammable and flammable liquid fires, nor can it extinguish fires using electricity. Equipment fire.
2. How to use:
① When rushing to the fire scene in time, the fire extinguisher must not be tilted, let alone horizontally or upside down.
② When you are about 10 meters away from the ignition point, you can turn the cylinder upside down, hold the lifting ring tightly with one hand, and grasp the bottom of the cylinder with the other hand, and shoot the foam towards the burning object. .
③. If the flammable liquid is burning in a flowing form, the foam should be sprayed from far to near. If it burns in the container, the foam should be sprayed up to the inner wall of the container. Do not spray directly at the liquid surface. .
④ When fighting a solid fire, the foam should be directed at the most violent burning point.
⑤. The fire extinguisher should always be kept upside down when in use.
B. Carbon dioxide fire extinguishers
1. Carbon dioxide fire extinguishers are generally suitable for extinguishing initial fires of electrical appliances, valuable equipment, books and materials and flammable liquids below 600 volts.
2. Instructions for use:
① When extinguishing a fire, lift the fire extinguisher out of the fire prevention site and put down the fire extinguisher about 5 meters away from the burning fire.
② Then pull out the safety pin, hold the handle at the root of the horn with one hand, and hold the pressure handle of the opening and closing valve firmly with the other hand.
③. For carbon dioxide fire extinguishers without soft spray arms, the horn should be lowered to 70-90 degrees.
④. When using, do not directly grasp the outer wall of the horn and the metal connecting pipe with your hands to prevent frostbite on your hands.
⑤ When extinguishing a fire, when the smoldering material burns in a flowing manner, the user should spray the jet of carbon dioxide fire extinguisher toward the fire from near to far.
⑥. If a flammable liquid burns in a container, the user should lift the horn and spray it from the upper side of the container into the burning container, but the carbon dioxide jet cannot directly hit the surface of the flammable liquid. superior.
⑦. When using a carbon dioxide fire extinguisher outdoors, spray in the upwind direction and use it in a small space. The operator should leave quickly after use to prevent suffocation and poisoning.
C. Dry powder fire extinguisher
1. Dry powder fire extinguisher is powered by high-pressure carbon dioxide and uses dry powder in the spray barrel to extinguish fires. It is suitable for extinguishing petroleum and products, flammable gases, and flammable gases. Liquids, electrical equipment and other initial fires are widely used in workshops, mines, ships, oil depots and other places.
2. How to use:
When extinguishing a fire, quickly carry the fire extinguisher to the fire site, put the fire extinguisher down 5 meters away from the burning site, then pull the safety pin and press the handle. Aim at the root of the fire and shoot left and right from near to far.
D. 1211 fire extinguisher
1. Suitable for initial fires caused by any combustible material.
2. Its use is the same as that of a dry powder fire extinguisher.
4. Workshop fire safety knowledge - knowledge of fire hydrants
A. The composition of fire hydrants
1. It mainly consists of fire hoses, water guns, It consists of fire water valves, special fire pools, fire water pipes, automatic alarm pressurized water pumps and other parts.
2. How to use:
When a fire occurs, first use the fire bell to break the alarm glass, then put aside the fire hose and put one end of the fire hose on the fire hydrant mouth , connect the other end to the water gun, hold the water gun firmly and then unscrew the fire hydrant water valve to spray at the fire point. When throwing the fire hose, throw the hose smoothly without twisting or folding; when twisting the fire hydrant water valve, you should hold the water gun firmly before doing it to prevent the water gun from swinging under the action of water pressure and hurting people. The water valve should also be Unscrew it as much as possible to ensure the water pressure and water output of the water gun.
5. Workshop fire safety knowledge - fire fighting and rescue knowledge
Once a fire breaks out, you must be calm and calm in the face of an emergency, and be organized, disciplined, prepared, effective and timely Ground save.
A. Alarm
First, alert the surrounding people; second, alert the unit and its volunteer fire brigade; third, alert the local public security fire department. (The fire alarm number in my country is "119")
B. Fire extinguishing: For specific methods, please refer to this information.
C. Rescue measures
In the event of a fire, if someone is trapped by the fire, especially if they are trapped upstairs, they should first organize their efforts and implement the principle of rescuing people first. The principle of simultaneous fire fighting, active rescue.
1. Self-rescue methods
① After a fire occurs, do not waste precious escape time by dressing or looking for money. You should quickly choose the channel opposite to the fire source to escape from the danger. If you encounter thick smoke when escaping from a fire, you should lower your body or crawl as much as possible. Never walk upright to avoid being suffocated by the smoke. Don't panic if your clothes are burned. Roll on the ground quickly to extinguish the fire.
② For buildings with a refuge floor and evacuation stairs, you can first enter the refuge floor or evacuate to a safe point via the evacuation stairs.
③ If the stairs have caught fire but have not burned out yet and the fire is not very intense, you can put on clothes or sheets soaked in water and rush downstairs quickly; When it is quite violent, you can use the windows, balconies, water pipes, etc. of the house to escape. You can also use ropes or tear sheets into strips and tie one end to a strong door, window or other heavy object, and then slide down the rope or cloth strip. .
④. If all escape routes are cut off, you should retreat indoors, take smoke prevention and fire blocking measures, close doors and windows, and pour water on doors and windows to delay the spread of the fire. Also use Cover your mouth and nose with multiple layers of wet towels for personal protection.
2. Rescue methods
①. Mitigation and rescue techniques
When the building fire area is large and there are many trapped people, guidance and evacuation can be done first The trapped personnel are moved to a safe location and then try to move to the ground.
②. Transfer and rescue technique
When a fire breaks out in a building, trapped persons can be guided to move to another unit through the roof or balcony for evacuation and rescue.
③. Ladder rescue technique
Use ladders, crank-arm trucks, three-section or two-section ladders, hook ladders, horizontal bars, rocking ladders and other climbing tools to set up safety in the building. Implement rescue operations at the location.
④. Rope rescue technique
Use outdoor drainage pipes or safety ropes to rescue trapped people.
⑤. Controlled rescue techniques
Use water to control the fire in the stairwell and guide the trapped people to rush down quickly.
⑥. Slow descent to rescue people
Use fire rescue facilities such as slow descent devices to evacuate trapped people to the ground.
⑦. Drag net to rescue people
A lifesaving net can be opened or placed on the ground with clothes, quilts, canvas, etc., so that trapped people can jump off the building to escape.
Factory workshop safety training content 3
1. The main contents of factory safety education
(1) Explain the meaning, tasks, content and importance of labor protection, so that new employees entering the factory can establish "safety first" and "safety production for everyone" "Responsibility" idea.
(2) Introduce the company’s safety profile, including the development history of the company’s safety work, company production characteristics, distribution of factory equipment (focusing on precautions for close to vital parts and special equipment), and the organization of factory safety production .
(3) Introduce the "National Employee Code" issued by the State Council and the regulations on rewards and punishments for enterprise employees, as well as various warning signs and signaling devices installed in the enterprise.
(4) Introduce typical enterprise accident cases and lessons learned, common sense of rescue, disaster relief, life-saving, and work-related injury accident reporting procedures, etc. Factory-level safety education is generally carried out by the enterprise's safety technology department and lasts 4*16 hours. The explanation should be combined with looking at pictures and visiting the labor protection education room, and an easy-to-understand regulations manual should be distributed.
2. The main contents of workshop safety education
(1) Introduction to the overview of the workshop. Such as the products, process flow and characteristics produced in the workshop, the personnel structure of the workshop, the status of the safety production organization and activities, the dangerous areas of the workshop, the situation of toxic and harmful types of work, the rules and regulations on labor protection in the workshop and the requirements and attention to wearing labor protection products. Matters, common parts and causes of workshop accidents, special regulations and safety requirements, introduction of common accidents in the workshop and analysis of typical accident cases, introduction of good people and good deeds in safe production in the workshop, and specific practices and requirements for civilized production in the workshop.
(2) Introduce basic knowledge of safety technology according to the characteristics of the workshop. For example, cold processing workshops are characterized by many metal cutting machine tools, electrical equipment, lifting equipment, transportation vehicles, various oils, production personnel, and crowded production sites. Machine tools rotate quickly and have large torques. Workers must be educated to abide by labor disciplines, wear protective equipment, and be careful about their clothes, hair braids being caught in the machine, and hands being scratched by rotating tools. Workers should be told to prevent bumps, bruises, and cuts when clamping, inspecting, disassembling, and transporting workpieces, especially large pieces; they must stop to adjust work clamp tools, measure workpieces, refuel, and adjust machine tool speed; clean the car When cleaning, the power supply must be cut off and a warning sign must be hung. When cleaning iron filings, do not pull by hand but use a hook; the work site should be kept clean and tidy, and the roads should be clear; the grinding wheel must be installed appropriately, and the accessories must meet the required specifications. The surface of the grinding wheel and the bracket must be The gap between them should not be too large, and do not use excessive force when operating. The standing position should maintain a certain distance and angle from the grinding wheel, and wear protective glasses; when processing ultra-long and ultra-high products, safety protection measures should be taken. Others, such as casting, forging and heat treatment workshops, boiler rooms, transformer and distribution stations, dangerous goods warehouses, oil depots, etc., should provide safety technical knowledge education to new workers based on their respective characteristics.
(3) Introduce the knowledge of fire prevention in the workshop, including fire prevention policies, the situation of flammable and explosive materials in the workshop, the key parts of fire prevention and special needs for fire prevention, the location of fire protection supplies, the performance and usage of fire extinguishers , The situation of fire protection organization in the workshop, how to deal with fire hazards, etc.
(4) Organize new workers to learn production safety documents and safe operating procedures and systems, and educate new workers to respect their masters, obey instructions, and produce safely. Workshop safety education is the responsibility of the workshop director or safety technician, and the teaching time generally takes 4 to 8 hours.
3. The main contents of team safety education
(1) The production characteristics, operating environment, dangerous areas, equipment conditions, fire-fighting facilities, etc. of the team. It focuses on the risk factors that may lead to accidents such as high temperature, high pressure, flammable and explosive, toxic and harmful, corrosion, high-altitude operations, etc., and explains the accident-prone parts of the team and the analysis of typical accident cases.
(2) Explain the safe operating procedures and job responsibilities of this type of work, focusing on the ideological importance of safety production at all times, consciously abiding by safe operating procedures, and not operating in violation of regulations; caring for and correctly using machinery, equipment and tools; Introduce various safety activities and the safety inspection and shift handover system of the working environment. Tell new workers that if an accident occurs or a hidden danger is discovered, they should report it to their leader promptly and take measures.
(3) Explain how to correctly use labor protection supplies and the requirements for civilized production. It should be emphasized that gloves are not allowed to operate when the machine tool is rotating, and protective glasses must be worn during high-speed cutting. Female workers must wear work hats when entering the workshop. When entering the construction site and working at heights, they must wear safety helmets and safety belts. The work site must be clean and tidy, and the roads must be tidy. There must be smooth flow, and objects must be stacked neatly, etc.
(4) Implement safe operation demonstrations. Organize senior workers who value safety, are skilled and experienced to conduct safe operation demonstrations. They demonstrate and explain at the same time, focusing on the essentials of safe operations and explaining how operations are dangerous and how to operate safely. Failure to follow the operating procedures will cause serious consequences.
1. Sample production workshop safety management rules and regulations (three articles)
2. Production workshop safety management system details (four articles)
3. Workshop safety Sample production responsibility system
4. Contents of the workshop safety production management system (five articles)
5. Sample summary of the workshop's 100-day safety production activities (three articles)
6. Contents of the safety production management system in factory workshops (three articles)
7. Rules and regulations for employee management in enterprise production workshops (three articles)
8. Example of detailed rules for food production workshop management systems (three articles)
9. Example of the company's production workshop management system detailed rules (two articles)
10. Collection of quality slogans and slogans in the production workshop
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