Factory safety production plan

In order to ensure the safe production of enterprises, ensure the life safety of hospital staff and surrounding units and residents, prevent the occurrence of major accidents, deal with accidents quickly and effectively after accidents and carry out rescue operations to minimize losses, this plan is formulated in line with the principle of "prevention first, self-help first, unified command and division of responsibilities" and combined with the actual situation of this department.

I. Basic information

(Fill in the basic information of the department, including geographical location, number of employees, production varieties, annual production capacity, surrounding facilities, etc. )

Take the first workshop as an example (for reference only): The first workshop of the experimental factory is located in the courtyard of the Institute of * * *, and there are many employees in the workshop, mainly producing varieties with an annual output of tons. The workshop is located in the urban area, and the places or facilities around the campus 100 meters include: bath, boiler room, office building of experimental factory, fifth workshop, third workshop, fourth workshop, pilot workshop, quality inspection building, canteen, garage, etc. Places or facilities outside the hospital mainly have some residential areas. See 1 for details.

Schematic diagram of layout around the workshop

Requirements: 1. The escape direction, safety exit and evacuation road map of this workshop shall be drawn.

2, should draw a traffic control map, martial law area.

Second, the equipment overview

2. 1 Layout of workshop production devices

Requirements: 1. Draw emergency equipment and facilities such as safety passage, safety exit, safety ladder, fire hydrant, fire extinguisher, alarm and ventilator.

2. In order to objectively, accurately and comprehensively reflect the current situation of the department, the floor plan can be drawn by workshop sections or a set of independent devices.

2.2 List of major equipment

device name

wood tissue

model

amount

(Note: It mainly refers to the production equipment with large risk factors or prone to failure. )

2.3 List of Emergency Equipment and Facilities

serial number

Nominal name

Equipment location

amount

Three. Overview of production technology

3. 1 process flow diagram

Requirements:

1. Draw the process flow diagram one by one according to the production process and steps.

2, indicate the process or step with large risk factors.

3.2 List of main chemical raw materials

serial number

Raw material name

standard

Usage (ton)

Temporary deposit

Reserves (tons)

Temporary deposit

Release location

Description: refers to the average daily usage and temporary storage during normal production.

Four. List of emergency events

serial number

Possible accident site

The cause of the incident

Possible emergency

Injury object

sphere of influence

Degree of injury

Verb (abbreviation for verb) emergency organization

5. 1 emergency rescue command leading group and division of responsibilities

serial number

postal service

(full name)

operating duty

5.2 Emergency contact person

serial number

Member of emergency command team

Contact number

Six, accident emergency handling procedures

6. 1 Emergency Rescue System Response Procedure

The response of emergency rescue system adopts the principle of graded response, and responds and reports step by step.

(1) alarm

After the incident, the discoverer should immediately report to the shift supervisor, who should immediately report to the workshop director. When the situation escalates, take effective emergency measures to carry out rescue operations.

② Call the police.

After receiving the alarm, the workshop director should quickly rush to the scene, start the workshop emergency plan, and immediately notify the members of the workshop emergency rescue command leading group. If members can't get to the site in a short time, they will temporarily arrange other people to hold corresponding positions and perform corresponding duties according to their positions and abilities. According to the type and severity of emergency events and whether the unit can control the initial events, it is decided whether to start the plant-level emergency rescue plan. When the emergency is not enough to start the plant-level emergency plan, organize field personnel to take effective emergency measures to rescue according to the requirements of this plan, and return to normal after the danger is eliminated. If the danger cannot be eliminated, start the factory-level emergency plan and report to the factory emergency rescue command leading group quickly.

③ How to call the police?

When an emergency happens, if you can't control it, you should call the police quickly and determine the alarm type according to the type of emergency. First dial the alarm telephone number (see the emergency contact form), and then report the unit, emergency type, place of occurrence, media, name and telephone number of the alarm person.

6.2 Command procedure

At the beginning of an emergency, the monitor on duty is responsible for directing the handling of the emergency. After the superior commander (workshop, factory department and hospital) arrives at the scene, he will report the situation, cooperate with the superior commander and obey the superior command and dispatch. The steps of the command include:

(1) Quickly find out the location, environment, scale and possible harm of the accident.

(2) Communicate with emergency leading bodies, emergency teams, auxiliary personnel and internal personnel in disaster areas in time.

(3) Quickly organize and start various emergency facilities and mobilize emergency personnel to go to the disaster area.

(4) Quickly organize medical, logistics, security and other departments to perform their respective duties.

(5) Inform the disaster situation quickly and notify relevant parties to make necessary preparations.

(6) Protect or set up disaster avoidance channels and safety contact equipment. Evacuate people from the disaster area, define a clear warning range and implement warning.

(7) Take necessary self-help measures, strive to eliminate disasters quickly, and pay attention to take measures to isolate the disaster area, transfer equipment and articles near the disaster area that are easy to cause the spread of disasters, evacuate or protect valuables, minimize losses, and generally conduct safety inspections in the disaster area to prevent resurgence.

(8) Protect the site and prepare for accident investigation.

Seven, accident emergency measures

First of all, emergency measures should be taken after the accident.

Requirements:

(1) Determine emergency treatment measures according to the technical requirements of process regulations and operation regulations;

Including taking emergency measures in case of abnormal conditions such as overtemperature, overpressure and sudden power failure.

(2) According to the hazardous characteristics of hazardous chemicals and the emergency treatment measures specified in the Safety Manual for Hazardous Chemicals, corresponding emergency treatment measures shall be taken in combination with the actual situation of the workshop.

Including: dangerous characteristics of dangerous chemicals, emergency measures, self-protection methods of emergency rescuers, etc.

(3) According to the characteristics of emergency, preventive measures should be taken before the incident.

(4) If there may be more than two incidents in this department, according to different emergencies, explain them one by one according to the above three contents.

Second, the personnel emergency evacuation, evacuation

Requirements:

(1) The personnel at the scene of the accident fled in the direction shown in the workshop plan, and then left the workshop in the evacuation direction shown in the plan around the workshop.

(2) Non-accident site personnel should be evacuated from the site according to the evacuation direction shown in the plan around the workshop.

Third, the isolation and protection of dangerous areas.

Requirements:

(1) Set up a warning line according to the layout of the workshop periphery.

(2) The boundary of the danger zone is used as a warning line, and alert personnel wear (yellow) armbands, and rescue vehicles are affixed with yellow passes.

(2) In the emergency stage of the accident, irrelevant personnel are prohibited from entering the cordon except emergency command and rescue personnel until the emergency order is lifted.

(3) In the emergency recovery stage, irrelevant personnel are prohibited from entering the cordon except accident investigators until the cause of the accident is found out.

Four, the injured scene rescue, treatment and hospital treatment

Requirements:

(1) adopt "save people first, then save things; First save the seriously injured, then save the slightly injured "principle, and implement the rescue of the injured;

(2) According to the injury characteristics of the injured, select the corresponding professional hospitals by classification;

(3) List the treatment capacity, address and contact telephone number of the corresponding professional hospitals.

(4) When the treatment capacity of specialized hospitals is equivalent, follow the principle of seeking medical treatment nearby.

Eight, the use of first aid equipment, equipment and common first aid methods.

8. 1 Emergency equipment and equipment use

Application of MFT cart type dry powder fire extinguisher

1. Scope of application

It can put out the initial fires of various oils, flammable substances, flammable gases and electrical equipment.

2. How to use:

Push the fire-fighting train to the fire site, delay the powder conveying hose, unscrew (lift) the air storage valve, and then open the ball valve when the pressure gauge pointer rises to 0.8- 1 MPa, and pay attention to hold the spray gun tightly and aim at the fire site.

3. Precautions:

(1) It is forbidden to be wet to prevent sun exposure or strong auxiliary radiation.

(2) Check whether the dry powder in the barrel is caked once a year, and check whether the CO2 is sufficient (the gas cylinder leakage shall not be greater than 5% or 7g of the rated filling weight).

Use of MF portable dry powder fire extinguisher

1. Scope of application

It is suitable for the initial fire of flammable, combustible liquids, gases and charged equipment, and the fire that can't put out the metal combustion.

2. Method of use

method of application

When extinguishing the fire, pull out the safety pin, press the handle hard, and spray it to the ignition point about 5 meters away from the ignition point. Shoot at the root of the flame. When putting out a fire with flowing liquid, we should aim at the root of the flame and shoot from near to far, from left to right, until the flame goes out. If the fire in the container is extinguished, shake the root of the quasi-flame left and right to make the dry powder cover the whole opening surface of the container; When the flame is driven out of the container, it should continue to spray until the flame is completely extinguished. When fighting the fire in the container, prevent the fire from spreading after the liquid overflows due to spraying. If the combustion time is long and the temperature of the container wall is high, it is easy to rekindle after fire extinguishing. If used with foam extinguisher, the fire extinguishing effect is better.

4. Maintenance

(3) Stand upright in a fixed place. No humidity, exposure or impact.

(4) Check whether the dry powder in the bottle is caked once a year, and check whether CO2 is sufficient. The annual leakage shall not be greater than 5% of the filling weight.

8.2 Common first aid methods

Population respiration: (mouth-to-mouth respiration)

(2) in the position of keeping the respiratory tract unobstructed;

(4) Press your thumb and forefinger in front of your hand to pinch the lower end of your nose;

(6) After the rescuer takes a deep breath, forcibly open his mouth to completely cover the patient's mouth;

(8) Blow hard into the patient's mouth quickly and deeply until the patient's chest is lifted upward;

(10) Immediately after the first blowing, separate from the patient's mouth, gently raise your head, face the patient's chest, and inhale fresh air for the next artificial respiration. At the same time, the patient's mouth should be opened, and the hand holding the nose should be relaxed, so that the patient can ventilate through the nostril, and observe that the patient's chest recovers downward and airflow is discharged from the patient's mouth.

(12) Blowing frequency: 12-20 times/minute. When operating alone, press the heart 15 times and blow twice (15: 2). Double operation should be carried out at 5: 1, and chest compressions should be stopped when blowing.

(13) Blowing volume: The tidal volume of normal people is 500-600 ml, which is recognized as 800- 1200 ml/time.

Chest compressions:

The pressing position of 1: the midline at the junction of the middle and lower sternum 1/3 or 2.5-5cm above the sword.

2 pressing method:

(1) The rescuer tightly places the palm root of one hand on the pressing part and the other hand on the back of the hand. Hands overlap in parallel, fingers cross and lift, so that fingers are separated from chest wall.

(2) The rescuer's arms are straight, the midpoint of his shoulders is perpendicular to the pressing position, and his upper body is drooping. The muscles of his shoulders and arms are used to press down vertically, so that the sternum sinks 4 ~ 5 cm;

(3) Pressing shall be carried out smoothly and regularly without interruption; The downward pressure equals the upward relaxation time. When the pressure reaches the lowest point, there should be an obvious pause, and it is not allowed to stomp or jump. When relaxing, the palm root should not leave the sternum anchor point, but should be relaxed as much as possible to ensure that the sternum is not under any pressure.

(4) Pressing frequency: 60-70 times/minute, which is commonly used internationally.

Generally, the stop time of pressing should not exceed 10 second, so as not to interfere with the successful recovery.

Effective compression index: compression can enlarge arterial pulsation and systolic blood pressure; 8.0kpa complexion \ lips \ nails and skin turn red again;

The dilated pupil shrinks again;

Appear spontaneous breathing; Consciousness gradually recovered, including eye movement, eyelash reflex and light reflex, and even increased muscle tension due to hand and foot convulsions.

How to use an oxygen respirator:

2. Closely connect the decompression gauge with the oxygen cylinder, and then connect the oxygen input pipeline of the ventilator with the decompression gauge. Adjust the decompression gauge to the required pressure scale, and then adjust the oxygen 8 concentration knob of the ventilator according to the patient's situation.

4. Connect the outlet gas pipeline, visualization bottle, connector, gas supply and exhalation valve of the ventilator as required to prevent it from leaking. Add physiological saline into the visualization bottle, the amount of which is 1/3- 1/2. Connect the signal feedback pipeline.

6. Adjust various adjustment knobs (or keys) of the ventilator to corresponding scales as required: vitality 10- 15ml/kg body weight, respiratory frequency 18-24 times /s, and the ratio of inspiratory time to inspiratory time1:1.

8. Choose the appropriate ventilation mode.

10. Press the power supply, turn on the power switch of the ventilator, and debug whether the ventilator is ventilated normally to ensure no air leakage. Then, the end of the ventilation tube of the ventilator is closely connected with the patient's mask, light tube catheter or metal sleeve, and the mechanical ventilation of the ventilator has begun.

12. Immediately after the start of mechanical ventilation, listen to the breathing of both lungs. If the respirator is bilaterally symmetrical, the trachea on the endotracheal tube or metal sleeve can be ventilated (about 4-6ml) to seal the gap between the endotracheal tube and the trachea wall.

14. During the period of ventilator ventilation, you can choose to control breathing or assist breathing according to the patient's spontaneous breathing.

15. When the patient's spontaneous breathing recovers and meets the stop requirements, it should be stopped in time.