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What is the safety production management system for ceramic enterprises?
By coincidence, I happen to have one here. I will send one from our company for your reference. Remember to give me points if it’s useful!
Chapter 1 General Principles
Safe production is an important policy for the company's production development. Implementing safe production of "fire prevention, theft prevention, and accident prevention" is a long-term and arduous task. Therefore, we must implement the policy of "safety production, prevention first, and national mobilization", constantly improve the ideological understanding of all employees, implement various safety management measures, and ensure the normal progress of production and operation order. This system is formulated in accordance with relevant national laws and regulations and the actual situation of the company.
Chapter 2 Safety Production Organizational Structure
The safety production leading group is the organizational leadership body for safety production. The general manager of the company is the first person responsible for safety production and is the leader of the safety production team, responsible for the overall safety work of the company; the deputy general manager is the deputy team leader and is specifically responsible for the daily management of safety affairs; the heads of each department are responsible for Members of the production safety leading group are responsible for implementing the production safety matters of the department. Each department has a part-time safety officer responsible for supervising, inspecting, and reporting safety matters. Volunteer firefighters are set up in the workshop to handle emergency fire situations.
Chapter 3 Responsibilities of Production Safety Positions
1. Responsibilities of the Leader of the Production Safety Leading Group
1. Implement national laws, regulations and laws on production safety rules and regulations, and assumes overall leadership responsibility for the company's production safety and labor protection work.
2. Establish and improve safety production management institutions and safety production management personnel.
3. Incorporate safety management into daily work plans.
4. Actively improve working conditions, eliminate hidden dangers of accidents, and make production and operations comply with safety technical standards and industry requirements.
5. Responsible for the investigation, analysis and handling of serious injuries and fatal accidents that occur in the company, conscientiously implementing corrective measures and handling the aftermath.
6. Organize safety management personnel to formulate safety production management systems and implementation details.
2. Responsibilities of the production safety leading group
1. Formulate the department’s implementation details of production safety management and be responsible for organizing their implementation.
2. Implement the candidates for part-time safety officers and firefighters (workshop) in this department.
3. Organize the department to carry out safety production publicity and education activities.
4. Responsible for the department’s safety responsibility system, safety education, safety inspection, safety reward and punishment systems, as well as safety operating procedures for various types of work, and supervise their implementation.
6. Assist and participate in the investigation, analysis and handling of casualties of company employees.
7. Regularly reflect and report the safety production situation of the department to the person in charge of production safety.
8. While inspecting the company's 5S management work every week, check the implementation of safety production measures in each department (the responsible persons in the safety production responsibility area and the 5S management work responsibility area are the same), and report the inspection status at regular meetings , conduct safety summary work in a timely manner, put forward rectification suggestions and preventive measures, and prevent accidents from happening.
3. Safety Officer Job Responsibilities
1. Specifically responsible for the safety management and publicity work in the corresponding areas (workshop vehicles, equipment operations, etc.).
2. Inspect the production safety situation in the corresponding areas on a daily basis, regularly inspect and maintain production equipment, fire-fighting equipment, and circuits to ensure the normal use and safety of equipment and equipment, correct and resolve safety hazards in a timely manner, and implement rectification measures.
3. Understand the safety production situation in the jurisdiction and regularly report the safety production situation to the safety production leading group.
4. Report emergencies in a timely manner, coordinate with the company's production safety leadership team to handle the accident, maintain the accident scene, rescue casualties in a timely manner, and prevent the situation from developing.
IV. Job Responsibilities of Volunteer Firefighters
1. Accept the work arrangements of the safety officer and be responsible for the safety production work in each specific area.
2. Organized by safety officers, irregular fire drills will be conducted to ensure that basic firefighting skills are mastered.
3. The safety officer will organize regular inspections of the company's production safety. If any safety hazards are found, they will immediately stop them, take preventive measures, and report to the safety officer.
4. Assist the safety officer in handling the accident scene.
5. Employees’ safety production responsibilities
1. Actively participate in safety production knowledge learning activities organized by the company to enhance safety legal concepts and awareness.
2. Work strictly in accordance with operating procedures, and abide by labor discipline and company rules and regulations.
3. Use labor protection supplies correctly.
4. Report existing problems in production safety to the relevant person in charge of the company in a timely manner.
Chapter 4 Safety Meeting
The company has established and improved the regular safety production meeting system. Each department requires monthly work summaries to include safety production content, and regular analysis of safety production status. Formulate countermeasures for production safety issues and organize their implementation.
Chapter 5 Safety Training
1. All employees of the company must receive relevant safety training and education.
2. Newly recruited employees of the company must receive workshop and team safety knowledge education before taking up their posts. Employees who change jobs within the company or re-employ after being away from their jobs for more than half a year should receive corresponding workshop or team safety education.
3. The company must conduct safety training and education for all employees, and safety production regulations, safe operating procedures, and labor disciplines should be an important part of safety education.
4. The company’s special operations personnel (including electricians, motor vehicle drivers in the factory, machinery operators, etc.) must receive relevant professional safety knowledge training and ensure that they are qualified before they can be assigned to work.
Chapter 6 Safety Production Inspection
1. The company must establish and improve the safety production inspection system. Workshop safety production inspections are conducted once a month, and team safety production inspections are conducted once a week.
2. The company should organize production post inspections, daily safety inspections, and professional safety production inspections. The specific requirements are:
(1) Safety inspection of production positions, which mainly requires employees to conduct self-inspections on their positions or the work to be performed before operations every day, and only operate after confirming that it is safe and reliable. The contents include:
1. Whether the safety status of the equipment is intact and whether the safety protection devices are effective;
2. Whether the prescribed safety measures are implemented;
3. Whether the equipment and tools used comply with safety regulations;
4. Whether the working site and the stacking of items comply with safety regulations;
5. Whether personal protective equipment and tools are fully prepared and reliable ;
6. Are the operating essentials and operating procedures clear?
(2) Daily safety production inspections are mainly the responsibility of the heads of each department, who must conduct in-depth inspections and inspections of production safety conditions at the production site. The main contents are:
1. Whether there are Employees reported problems in production safety.
2. Whether employees abide by labor disciplines and safety production operating procedures.
3. Whether the production site meets safety requirements.
(3) Professional safety production inspections, mainly organized by the company every year, on electrical equipment, mechanical equipment, dangerous goods, fire-fighting facilities, transportation vehicles, dust and virus prevention, heatstroke prevention and cooling, kitchens, collective dormitories, etc. Check separately.
Chapter 7 Safety Measures for Production Sites and Equipment
1. Companies must strictly implement national regulations and standards on labor safety and labor hygiene, and provide employees with working conditions and production that meet the requirements. place.
The production and business premises must meet the following requirements:
1. The production and business premises should be neat, clean, well-lit, and well-ventilated. The driveway should be flat and smooth, and the passages should have sufficient lighting.
2. Safety warning signs should be set up in production and business premises.
3. The production, use and storage of dangerous chemical goods should be equipped with corresponding safety facilities such as ventilation, fire protection, explosion-proof, anti-virus, anti-static and isolation operation according to the types of chemical dangerous goods.
4. It is strictly prohibited for people to live in production workplaces and warehouses.
2. The company’s production equipment and its safety facilities must meet the following requirements:
1. Production equipment must undergo normal maintenance, regular inspections, and maintain good safety protection performance.
2. The installation of various electrical equipment and circuits must comply with national standards and specifications. The electrical equipment must be well insulated, and its metal shell must have protective grounding or zero connection measures; in the presence of explosive gas or dust In the workplace, explosion-proof electrical equipment must be used.
3. In the event of occupational poisoning, personal injury or other accidents, the company should equip necessary rescue drugs and equipment based on actual needs, and regularly inspect and replace them.
3. Special equipment must undergo safety performance inspection according to the following inspection cycle:
1. Dissolved acetylene cylinders must be inspected every three years.
2. Liquefied petroleum gas cylinders shall undergo the first inspection four years after leaving the factory; the second inspection shall be conducted after seven years after leaving the factory; and those nine to thirteen years after leaving the factory shall be inspected every two years.
Chapter 8 Employee Safety and Health Protection Measures
1. The company must establish a working time and leave system that complies with national regulations. Employees must work overtime in a manner that does not harm their health and is voluntary.
2. The company should issue necessary protective equipment to employees based on the characteristics of production and actual needs, and urge them to use them correctly according to regulations.
3. The company prohibits the recruitment of child labor under the age of 16, and prohibits the arrangement of underage workers under the age of 18 to engage in toxic, harmful, excessive physical labor or dangerous operations.
4. The company should conduct pre-job physical examinations and regular physical examinations for production workers through the epidemic prevention station of the health department, and [Lian~Shan Courseware] take measures to prevent occupational diseases.
Chapter 9 Casualty Accident Management
1. For employee casualty accidents that occur during the labor process, the company must strictly carry out management work such as reporting, investigation, analysis, and handling in accordance with regulations.
2. After an employee casualty accident occurs, the person in charge of the company should immediately organize the rescue of the injured, take effective measures to prevent the accident from expanding and protect the accident site, do a good job in the aftermath, and report to the group company.
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