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Ai Cao processing factory slogan daquan
5S management has five characteristics: basic, systematic, mass, normative and dynamic.
Second, the effect.
1, enhance corporate image
2. Improve production efficiency
3. Improve the inventory turnover rate
4. Reduce failures and ensure quality.
5. Strengthen safety and reduce potential safety hazards.
6. Develop the habit of saving and reduce the production cost.
7. Shorten the operation cycle and ensure delivery.
8. Enhance enterprise spirit and form a good corporate culture.
Three. 5S management content
1, noun explanation: "5S" is the abbreviation of content: 1S, and it is five words: Seiri, 2S, Seiton, 3S, Seiso, 4S, Seiketsu and 5S, Shitsuke. Because the first letter of these five words in the Romanization of Japanese is "S", it is called "5S" for short, and the activities of sorting, rectifying, cleaning, cleaning and self-cultivation are called "5S" activities.
2. Specific contents:
Content of "5S" activity
(a) finishing
The first step to improve the production site is to separate the needed people, things and things from the unwanted people, things and things, and then deal with the unwanted people and things. Its main point is to classify all kinds of articles actually placed and stagnant at the production site, and distinguish between those needed and those not needed at the site; Secondly, we must resolutely clean up unnecessary items on the site, such as used materials, redundant semi-finished products, chips, leftovers, garbage, waste products, redundant tools, scrapped equipment, workers' personal daily necessities, etc. The focus of this work is to resolutely clean up unnecessary things at the scene. The front and rear of each station or equipment in the workshop, the left and right of the passage, the up and down of the workshop, the inside and outside of the toolbox and the dead corner of the workshop should be thoroughly searched and cleaned to make the best use of everything. Resolutely doing this step is the beginning of establishing a good style of work. Some Japanese companies put forward the slogan: efficiency and safety begin with the end! The purpose of dressing is: ① to improve and increase the working area; (2) There is no sundries on the site, the streets are unobstructed, and the work efficiency is improved; (3) reduce collision opportunities, ensure safety and improve quality; (4) Put an end to management mistakes such as mixed loading and mixed loading; ⑤ It is beneficial to reduce inventory and save money; ⑥ Change working style and improve working mood.
(2) rectification
Quantify and locate the people, things and things needed. After the completion of the previous step, scientifically and reasonably arrange and place the items that need to be left at the production site, obtain the required items as quickly as possible, and complete the operation under the most effective rules and regulations and the simplest process. The main points of remediation activities are as follows: ① Articles should be placed in fixed places and areas, so as to be easy to find and prevent mistakes caused by mixing; (2) Articles should be placed in a scientific and reasonable place. For example, according to the frequency of use of items, things that are often used should be placed nearby (such as the work area), and things that are occasionally used or not commonly used should be placed far away (such as concentrated in a certain place in the workshop); (3) Visualize the placement of articles, so that the quantitatively loaded articles can be seen and counted, and the areas where different articles are placed are distinguished by different colors and marks. Reasonable placement of articles in the production site is conducive to improving work efficiency and product quality and ensuring production safety.
(3) Cleaning
Clean the workplace, repair the equipment immediately if it is abnormal, and make it return to normal. Dust, oil, iron filings, garbage, etc. Will be produced in the production process of the production site, thus making the site dirty. Dirty scene will reduce the accuracy of equipment, cause frequent failures, affect product quality, and prevent safety accidents; Dirty scenes will affect people's working mood and make people unwilling to stay for a long time. Therefore, it is necessary to remove those dirt through cleaning activities and create a bright and comfortable working environment. The main points of cleaning activities are: (1) Clean your own belongings, such as equipment and tools, without relying on others and adding special cleaning agents; (2) Equipment cleaning, focusing on equipment maintenance. Cleaning equipment should be combined with point inspection of equipment, that is, point inspection and repair; Cleaning equipment should be lubricated at the same time, and cleaning is also maintenance; ③ Cleaning is also for improvement. When cleaning the ground, flying debris and oil-water leakage are found. It is necessary to find out the reasons and take measures to improve them.
(4) cleanliness
After sorting, rectifying and cleaning, it should be carefully maintained to keep the site in perfect and best condition. Cleaning is the persistence and deepening of the first three activities, thus eliminating the root causes of safety accidents. Create a good working environment and let employees work happily. The main points of cleaning activities are as follows: (1) The workshop environment should not only be neat, but also clean and hygienic, so as to ensure the health of workers and improve their labor enthusiasm; (2) Not only articles should be clean, but also workers themselves should be clean, such as clean work clothes, neat instruments, timely haircut, shaving, manicure, bathing, etc. (3) Workers should not only be physically clean, but also be mentally "clean", be polite and respect others; (4) Protect the environment from pollution, further eliminate turbid air, dust, noise and pollution sources, and eliminate occupational diseases.
(5) Literacy
Literacy is to strive to improve the self-cultivation of personnel and develop the habit and style of strictly observing rules and regulations, which is the core of "5S" activities. Without the improvement of personnel quality, all activities can not be carried out smoothly and can not be adhered to. Therefore, to grasp the "5S" activities, we should always focus on improving people's quality.
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