What are the characteristics of electronic kanban?

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Electronic Kanban management system is an image and intuitive form of management visualization, and the information status of workshop, warehouse and logistics can be clearly displayed, mainly aiming at the transparent management activities of management projects, especially data information. It presents data information in a visual way through LED electronic screen, LCD screen and other terminals, which is convenient for relevant personnel to grasp the comprehensive production management situation and necessary information in time, so as to quickly formulate and implement countermeasures.

As the most effective management tool of lean production, electronic kanban realizes information sharing by pushing the release of visual information, and gives full play to the guidance, feedback and synergy of information flow on production operation management, thus promoting the combination of information systems such as ERP and lean production concepts, realizing the organization and coordination of the whole production process, and improving the operation efficiency of business processes, the work efficiency of production activities and the response speed of customer needs. Kanban management system is a very effective and intuitive means for enterprises to find and solve problems, and it is one of the necessary tools for excellent field management.

Second, the core function of electronic kanban

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Electronic kanban supports the display of various information contents, such as production information, quality information, equipment operation status information, report information, internal temporary notice, etc. The main types are as follows:

1, production management kanban

Production management kanban includes operation plan, plan completion rate, production progress, work center capacity load, equipment operation and maintenance status, workshop organization structure, etc., which can effectively solve the problems encountered in production planning and scheduling.

2, picking kanban

The picking kanban is mainly located between processes in the workshop, and its contents mainly include serial number, name, operator, blanking time, quantity, completion time, first inspection, etc.

3, work in process kanban

Work-in-process kanban includes work-in-process kanban, signal kanban (recording the types and quantities of parts and components that must be produced and ordered in the subsequent process) and receiving kanban (including inter-process kanban and external ordering kanban, recording the types and quantities of parts and components that should be collected from the previous process in the subsequent process).

4. Quality Kanban

The main contents of quality kanban include daily, weekly and monthly quality status analysis, quality trend chart, quantity and description of quality accidents, employee skill status and departmental policies.

5. Equipment Kanban

Equipment kanban includes basic information of equipment, routine inspection, schematic diagram of routine inspection parts, main fault handling process, management responsibilities, etc.

In addition to the above categories, MASI electronic kanban also includes order tracking kanban, material demand kanban, supplier kanban, purchasing kanban, worker performance kanban, working hours statistics kanban and so on. Its visual management content can be changed according to different business application environments of enterprises.

Third, the characteristics of electronic kanban

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1, monitoring center mode: centralized control of workshop information and real-time collection of workshop feedback information.

2. Centralized monitoring of kanban site: centralized monitoring of kanban status of each production line, and real-time grasp of the overall status.

3. Diversified information content display: to achieve comprehensive paperless.

4. Internal management information: such as work instruction and internal temporary notice.

5. Convenient control: it can be controlled remotely through local area network. ?

6. Unified control: multiple electronic billboards can form a network to realize networking.

7. System interface support: cooperate with ERP, APS, MES, WMS, SPC and other management software to realize intelligent management of the factory.

Fourth, the value of electronic kanban.

Electronic Kanban integrates the idea of lean management, and provides lean enterprise solutions based on "ERP/APS/MES/WMS/SPC+Kanban Management" for manufacturing enterprises by combining the applications of ERP, APS and MES/WMS/SPC. This paper focuses on the analysis of the demand for refined management in production and operation activities such as warehousing, logistics, planning and job execution, combined with the method of visual management. We seek to "push" production and operation management information to relevant business personnel and management personnel in the form of intuitive and eye-catching electronic billboards, give full play to the guidance, feedback and synergy of information flow on production and operation management, realize the organization and coordination of the whole production process, and improve the operation efficiency of business processes, the work efficiency of production activities and the response speed of customer needs.

Hefei Maisi Software focuses on IT information construction of manufacturing industry, including MOM system, MES system, WMS system, quality management system, electronic kanban, workshop logistics system, man-hour management system and production scheduling system.