How to control workshop quality problems

Introduction: Safety in production is the foundation of enterprise development. Workshop safety production management should thoroughly implement the policy of "safety first, prevention first", promote production with safety, always put safety in the first place, achieve prevention, reduce the incidence of safety accidents and achieve the best safety state. How to control the quality problems in the workshop 1

First, strengthen the training and improve the organization

(1) Strengthen the training of management personnel and improve the quality of safety production management. Regularly, regularly and in batches, train production management personnel and engineering and technical personnel at all levels, carefully study relevant laws, regulations and normative documents, improve the quality of management of safety production, and manage, manage and manage safety production well.

(2) Strengthen the pre-job training (three-level training) for operators to improve their awareness of safety in production. The new operators must be given pre-job safety technology education, so that they can be familiar with and abide by this type of work and various safety technology operating procedures, and take safety technology examinations. Only after passing the examination can they operate at their posts. Personnel engaged in special types of work, such as electricians and mechanics, must have corresponding certificates and pass the examination before they can take up their posts.

establish a safety production management team. Take the department manager and the director of the safety office as the team leader, and the workshop director and the team leaders as members. Formulate and improve the safety responsibility system of managers and operators, regularly study and solve problems in safety production, preside over accident investigation, and put forward opinions and improvement measures for those responsible. At the same time, organize a safety inspection, hold a safety meeting, exchange safety work experience, and ensure that production is carried out in a safe state.

second, pay attention to the implementation of safety operation procedures, so as to implement safety in action.

1. Management personnel at all levels in the workshop should strictly manage, combine safety work with practice, and grasp the work strictly, carefully and realistically. To be strict is to adopt the principle of heavy rewards and heavy penalties in safety management, and treat them equally; Grasping the details means going deep into reality, starting from the details, starting from the bits and pieces, seeing the micro-knowledge, and preventing the micro-duration. Make a fuss about controlling anomalies, reducing obstacles and preventing accidents, clarify the responsibilities of each post, break down the tasks, perform their duties and responsibilities, and implement the responsibilities at all levels to people; Grasping the truth is down-to-earth, and the safety work must not be false at all. We should proceed from reality, not just verbally, nor just in articles, but set an example, go deep into reality, and throw ourselves down to implement it. In view of the actual situation of the workshop, take out practical measures and methods, work together with employees, work together, and make great efforts to solve the existing problems one by one.

2, strictly grasp all kinds of security risks. Hidden dangers are like thorns in the back. Through careful analysis of the accidents over the years, there are many reasons, but it is very important that we have not made up our minds and made efforts to find out and eliminate the hidden dangers of equipment and management deficiencies. Therefore, we must insist that it is perseverance and courage not to relax in Qingshan, and we will never stop until we find out the hidden dangers and eliminate the defects. At the same time, finding hidden dangers is a very hard, meticulous and concrete work. We must actively create a large-scale, full-time and massive activity atmosphere in combination with the "safety inspection". Clear what to check, how to check, who is responsible, specific implementation in place, implementation to people. It is necessary to check and verify, so as to achieve "horizontal to edge, vertical to the end, leaving no dead ends." How to control the quality problems in the workshop 2

1. Supervise the construction unit to implement the safety production organization guarantee system and establish and improve the safety production responsibility system.

the legal representative of the general contractor of the project shall take full responsibility for the construction safety of the enterprise; The project manager is the first person responsible for the safety production of this project and is responsible for the safety production in the project construction. The general contractor that implements general subcontracting shall implement unified leadership and unified management of the safety production work of subcontractors. For the project contracted by subcontractors, the general contractor shall make detailed safety disclosure, put forward clear safety requirements, and earnestly implement supervision and inspection. The supervisor should check whether the safety production organization guarantee system of the construction unit is established, whether the safety production responsibility system is implemented, and whether the safety production guarantee system operates effectively. All the construction units involved in the project must strictly implement the rules and regulations of safety production.

2. The construction unit is required to carry out the safety education of observing rules and disciplines persistently.

require the project department to strengthen legal education; Supervise and urge the project manager department of the construction unit to organize the managers and workers of the project department to study the current national and industrial safety production regulations and construction safety technical specifications, procedures and standards regularly or irregularly; Do a good job in the "three-level safety education" for workers entering the stadium; Supervise and urge the construction unit to seriously carry out written and oral safety technical disclosure before each working procedure, and go through the signature formalities; According to the progress of the project and the accident-prone season, organize the construction party to hold a special meeting on safety work and encourage them to carry out various forms of safety education activities.

3. urge the construction party to timely implement the rectification of potential safety hazards while paying close attention to safety inspection.

establish and improve the construction site safety management organization, equipped with full-time security personnel; Strengthen the dynamic patrol inspection of scaffolding, hole, limb, safety net erection and construction electricity on the construction site. For integral lifting scaffolding, templates, tower cranes, machines and tools, the construction unit should be required to organize acceptance after installation, and strictly handle the handover procedures for qualified use to prevent insufficient protective measures and sick operation.

4. Supervise the construction unit to use qualified safety protection articles.

qualified safety protection articles must be used in the construction site. For safety nets, safety helmets, safety belts, leakage protection switches, standard distribution boxes, scaffolding connectors, etc., materials should be submitted for approval to ensure that products that meet the requirements of national standards are purchased. The construction unit shall carry out inspection and testing before use according to regulations. It is forbidden to use inferior, ineffective or obsolete products, so as to ensure the safe use of protective equipment. How to control the quality problems in the workshop 3

In the year of 2xx, our workshop undertook the xx project on the premise of ensuring the normal inspection and maintenance of all sets of equipment and transfer equipment in the factory. Now, the maintenance and engineering quality work are summarized as follows.

First, establish a complete quality assurance organization

At the beginning of the year, the workshop leadership team made careful arrangements and arrangements according to the characteristics of the maintenance and installation tasks throughout the year, and established and improved the quality assurance organization and system of the workshop. For key projects, according to the project manager system, the workshop director, deputy director and management personnel formed the xx project construction management team, and defined the rights and responsibilities of the project director, technical director, safety and quality director. The overall quality objectives of 1% qualified rate of unit project, zero quality accident, one QC achievement, 1% qualified rate of first project submission, 1% handling rate of customer's comments, 1% correct use rate of engineering materials, and 1% true and accurate technical documents for handover and synchronization rate of construction were established. In this way, the overall work will be refined to people, so that everyone can clearly define their respective tasks and responsibilities, thus laying the foundation for quality work and institutions.

second, improve quality assurance measures

in order to ensure that key projects can be completed on time according to quality, workshop leaders and technicians have formulated a series of effective quality assurance measures. Firstly, some production backbones are selected from the workshop to form an engineering installation group. According to the characteristics of the project, the workshop conducted special training for engineers, technicians and production backbones, so as to better understand and be familiar with the engineering and equipment conditions. Before the construction of the project, the workshop organizes engineers and technicians and construction workers to study the technical requirements and relevant standards and regulations in the construction drawings seriously, so that the engineers and technicians and construction workers can understand and master the construction technical requirements and quality standards, strictly implement the construction norms and standards more consciously, abide by the operating procedures and construction disciplines, and ensure the construction quality.

in the process of construction, strengthen the quality control of the construction process, strictly enforce the construction process discipline, and carry out the construction according to the procedures. In order to ensure the construction quality to meet the requirements specified in the design, every working procedure must be checked and confirmed to be qualified, and the next working procedure can be constructed only after signing the checklist.

in addition, give full play to the role of full-time quality inspectors, implement the quality veto system, and put quality first. Quality inspectors do their duty, stick to the scene every day, check the construction quality and discipline, report problems in time, make rectification within a time limit, and do all the rework if they are unqualified and do not meet the standards. The quality of the whole project has been affirmed by the site supervision, quality supervision station and the owner.

Third, seriously carry out QC activities

This year, our workshop actively organized various teams and groups to carry out QC group activities, set up the key and difficult points in daily work, and carefully discussed each activity, carefully summing up five achievements of QC activities. It has a good guiding role for future maintenance work.

in a word, through the concerted efforts from top to bottom in the workshop over the past year, the quality management level of equipment installation and equipment maintenance in the workshop has reached a new level. In the future, we should make persistent efforts, learn more advanced management methods and strive for a new level of quality management. How to control the quality problems in the workshop 4

1. Organize and mobilize

to set up a leading group for the "Quality Month" activity, with the workshop director as the team leader to lead the overall work. Through the workshop meeting, the team will publicize the theme of "improving the quality level and promoting the transformation of development mode" after work.

second, focusing on activities

according to the organization arrangement of the company's quality activity month, the workshop participated in all the activities of the company's quality activity month, and detailed the activities of electrical instruments, involving seven major items, including propaganda and launching, efficient quality maintenance, motto paper collection, rational suggestions, safety and quality training, etc., all of which were specific to the responsible person, determined the task indicators, and formulated a perfect assessment and reward method. By the end of the month, all these activities exceeded and exceeded the expected task targets. Among them, the work of comparing the characteristics of electric apparatus is the contact point system of leading cadres. The three leaders in the workshop gave detailed and unique education and guidance on the current situation, existing problems and expandable space of contact points, which not only opened up the ideas of front-line teams and groups, but also promoted the quality month activities to really blossom and bear fruit in the front line.

III. Specific work

The leaders of the electrical instrument workshop went deep into the contact point, and combined with the actual situation of the team, conducted a special discussion on how to "reduce the accident rate of electrical instruments and stabilize the product quality". For those that have been implemented in the workshop and have been effective, the work continued to be carried out, and the suggestions put forward by employees that are conducive to stabilizing the production of electrical instruments were properly sorted out and summarized, and the implementation was arranged immediately with strong operability. The main contents are as follows:

1. The DCS technical team carries out anti-corrosion spraying on the newly arrived system cards and the main board of the operation station, and seals and bags them for protection, so as to reduce the probability of bad cards in the logistics storage link.

second, the common plastic air source pipes used for exhaust gas adsorption outdoors are gradually eliminated and replaced with tetrafluoroethylene air source pipes which are more suitable for environmental conditions.

thirdly, take advantage of the opportunity of spinning stop and maintenance to test the valves of refining, bath station and drying, and issue commands from the automatic control room to check whether the valve opening is consistent with the picture of the automatic control room, and replace the faulty valve to ensure the stability of the valve adjustment function.

fourthly, aiming at the problem that the top of lamp post is not well sealed, and the street lamp line is short-circuited due to water splashing in rainy days, the electrical repair section uses sealant to seal the top of the lamp post.

5. Implement the weekly inspection plan, and regularly adjust the field instruments to ensure their stability and accuracy. Especially the key measuring instruments are recalibrated and calibrated.

VI. For the three substations and 12 PC rooms under the jurisdiction of the public works section, the frequency of patrol inspection shall be increased, and the operating parameters of the equipment shall be recorded to ensure stable and reliable power supply.

VII. The electrical section gropes for a reasonable maintenance cycle, regularly checks and replaces the bottleneck motor equipment on the production line, and completes the maintenance of the replaced motor as spare parts to enrich the inventory.

VIII. Cooperate with the construction of 8,-ton project, complete the inspection and warehousing of arrival instruments and the emergency maintenance of 8,-ton temporary power supply and distribution on site.

iv. Mottos, rationalization proposals and paper solicitation activities

The workshop organized employees in all sections to collect 65 quality monthly mottos, 23 rationalization proposals and 14 quality monthly essays respectively according to the theme of "Quality Month" activities. After finishing and refining in the workshop, it was confirmed that 3, 6 and 14 quality monthly essays were submitted to functional departments and offices respectively. At this point, all the electric instruments have exceeded the task index of the company's quality monthly activity leading group.

V. Summary and improvement

January has come to an end as the company's "quality activity month", but the quality work is far from over. All the cadres and workers in the electrical instrument workshop will continue to adhere to the good style and methods formed during the quality month, and further institutionalize the concept of "improving the quality level and promoting the transformation of development mode". In a series of activities of implementing reform and improving efficiency, three technologies and striving for Excellence, We will further deepen and refine the workshop production maintenance, technical renovation measures and basic management, which will add luster to the construction of a cultured and harmonious electric instrument and the comprehensive, coordinated and sustainable development of the company! How to control the quality problems in the workshop 5

In order to respond to the requirements of the company's 2XX "Quality Month" activities and promote the implementation of various measures of the "Quality Month" activities, in the quality month activities, as the company's external business "facade" unit, the workshop has been committed to improving the quality of service and technical skills, achieving the goal of "zero complaints from users" and establishing the brand image of Ancai LPG filling station in the same industry. The following are the detailed rules for 2XX workshop to organize quality month activities:

1. Quality month meeting:

1. On September 3, the workshop held a special meeting on "Quality Month" activities focusing on improving operation skills and service quality according to the working characteristics of gas filling stations.

2. The workshop held a theme meeting on "Abide by labor discipline, improve service quality, and establish Ancai brand" on September 12th, requiring all station staff to set an example and be strict with themselves, and strictly control quality in the quality month, so as to improve sales volume by improving service quality.

3. On September 27th, the workshop held a periodic summary meeting of "Quality Month", and employees enthusiastically exchanged their recently learned knowledge of quality management, fire safety knowledge, skills contest of quality month and participation in fire safety knowledge network competition. The workshop hopes that through the "Quality Month" activities, we will strengthen business construction and vigorously carry out on-the-job training and professional and technical learning.

Second, the publicity form

The workshop hangs the slogan of "Persist in winning by quality and improve the competitive strength", and posts the quality monthly publicity pictorial in the station area, produces the quality monthly newspaper, and publicizes the quality of drivers in various forms.

Third, the investigation of quality and safety hazards

1. When the weather turns cold, the inspection and hidden dangers elimination of equipment such as aerated column and aerator exposed to the outside should be intensified. On September 5, the pull-off valve on No.6 gun with hidden dangers should be replaced.

2. The maintenance department organized employees to carry out maintenance on the equipment of the whole station from September 7th to 13th, and to carry out oil filling maintenance on the 3# compressor to ensure the exhaust temperature of the compressor.