What is the content, purpose and function of visual signboards in factories? consult

The production management Kanban system refers to a form of expression used for visual management (VM, Visual Management) of the workshop or production line, that is, it can clearly express the data, production status, etc., mainly for Transparent management equipment for production progress and production status. Traditional kanban relies on people to record the day's production status on a blackboard or whiteboard with a pen. This method obviously cannot keep up with the rapid development of modern society. It is not only time-consuming and labor-intensive, but also cannot understand the production progress and current production status in real time.

Visual production management billboards organize on-site production activities by using various visual perception information with intuitive images and appropriate colors to understand real-time production progress, production capacity, defective numbers, etc. Workshop chaos management needs to be considered from many aspects

Visual management is based on human physiological characteristics and makes full use of signal lights, signboards, symbol colors and other methods at the production site to send out visual signals, clearly and accurately stimulating people's emotions. Nerve endings transmit information quickly, visually displaying potential problems and waste. This allows workshop managers to grasp the management status and necessary intelligence in a timely manner, so that they can quickly formulate and implement countermeasures. Therefore, the production management Kanban is a very effective and intuitive means of discovering and solving problems. It is one of the indispensable tools for excellent on-site management; it is a basic tool of 6S. Functions and applications of electronic signage systems

What can electronic signage bring to you?

Optimize the management model----visual management, view real-time production data, rationally adjust production

Enhance corporate image----upgrade the management model, modern workshop management equipment< /p>

Speed ??up response----The alarm function can enhance cooperation with departments, and arrange the production process under the guidance of real-time production progress

Reduce intermediate links----LAN client viewing Production progress allows other department personnel (documentaries, sales, managers, etc.) to arrange the next step more reasonably

Improve production efficiency and save human resources----Adjust production equipment in a timely manner based on real-time production data. Reduce the waste of human and material resources

Reduce the number of defective products and control costs--timely correct wrong operating methods based on real-time defective numbers and defect rates to minimize the waste of production materials

Improve report quality----The system server automatically generates complete production reports, and can be set to automatically export Excel tables and print

The form of electronic signage

The signboard was originally developed by Toyota Motor The company was inspired by the operating mechanism of supermarkets in the 1950s and was created as a delivery tool for production and delivery instructions. After nearly 60 years of development and improvement, it now plays important functions in many aspects.

Visual management is the magic weapon for on-site workshop management. There are many forms of electronic billboards used in production:

1. Production billboards are used to provide timely feedback on production activities.

< p>2. Used for timely feedback of information on the production status of materials and other production status, electronic signage for production problem alarm;

3. Used for timely feedback of information on the production status of on-site machines, electronic signage of machine status;

4. Used to provide timely feedback on the classification information of on-site defective products and quality monitoring electronic signboards

5. Used for timely feedback of information on all on-site status and workstation quality status, process and quality control signboards ;

6. Used to record information on safe production days in workshops and factories, and safe operation record boards;

7. Used to monitor on-site environmental temperature and humidity information, temperature and humidity alarm boards;

8. Used for playing work instructions at workstations, E-SOP; wireless electronic signage plays an important role in industrial equipment

Extended functions of electronic signage—production management software system:

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Electronic signage is an important tool for visual management of lean production. Further development of the host computer software can become a production management software system. Its characteristics are as follows:

1. Monitoring center mode: monitoring workshop information Carry out centralized control and collect feedback information from the workshop in real time

Centralized monitoring of the kanban sub-site: Centrally monitor the status of the kanban of each production line and grasp the overall status in real time

Real-time monitoring of workshop information feedback: The production information of each workshop can be reported in real time through the controller on the current emergency status, and summarized on the dashboard of the monitoring center, such as production line shutdown due to material shortage, equipment failure shutdown, quality abnormality, etc.

2. Diverse information content display: achieve comprehensive paperless implementation

Production information display: can display data from any information system, such as work order information and equipment information in ERP, Users can define the data interface by themselves

Device information display: display the operating status information of the device

Report information display: weekly report, monthly report information

Internal management information : Such as work instructions and internal temporary notices.

3. Easy to control: The standard 25-key remote control is simple and easy to use. After developing the host computer software, it can be controlled through the network or through wireless connection.

4. Multi-level alarms: sound and light alarms, SMS alarms

5. Unified control: Multiple electronic billboards can form a network to achieve unified control.

6. Professional software interface support: used in conjunction with MES, SPC and other management software to achieve intelligent factory management.

Scope of use

LED digital management display (electronic signage) is a production line digital display specially designed for production-oriented enterprises. It is used to indicate the planned production volume of the day or shift, Actual production volume, difference value, defective products, achievement rate, defective rate and other parameters. Among them, the planned production volume, etc. can be entered by calculation control input, keyboard input or remote control input. The actual production volume, defective products, etc. are automatically entered by detecting infrared induction switches, travel switches, etc. installed on the production line or through keystrokes. The difference value and achievement rate , defective rate, etc. are calculated and displayed by the microcontroller inside the kanban. How to tell whether the electronic signage is high-end and high-quality?

Suzhou Dianmai Software System Co., Ltd. is committed to system integration services for the transformation and upgrading of the manufacturing industry, and provides software development and implementation services for production management systems for production-oriented manufacturing enterprises. The company's mission is to improve the production process, avoid waste, and improve production efficiency; it uses software systems and automation systems as implementation methods; it builds advanced production process architecture to help enterprises realize the digitalization, automation, and intelligence of the production process.

Our products are mainly small and medium-sized software systems such as MES manufacturing execution systems, equipment monitoring systems, data collection systems, WMS warehouse management systems, maintenance work order systems, and barcode traceability systems, providing enterprise production departments with An integrated production management solution. Help manufacturing enterprises establish centralized production data management centers to provide data access and release services for unified and coordinated production operations of various departments of the enterprise.

Suzhou Dianmai Software System Co., Ltd. takes the advancement of technology and the practicality of functions as its system concept, and will continue to iterate and upgrade product functions to repay our customers with the best products and services.