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The role of 5s slogans
Eight functions __ Loss, defectiveness, waste, failure, product switching time, accidents, complaints, defects and other eight aspects are zero. Some people call it the "Eighty Factory".
1. Zero loss - 5S is the best salesman
There is a saying in Japan that 5S is the best salesman. This company, at least within the industry, is known as the cleanest and neatest representative. There are no defects, no so-called bad things, and a very good reputation for cooperation. If word of mouth spreads among customers, there will be more and more loyal customers. The visibility will also increase, and many people will come to visit your business. People will rush to buy the products produced by this factory. Organizing, arranging, sweeping, cleaning and cultivating are well maintained and will form a habit accordingly. Factories with neatness as one of their goals have greater room for development.
2. Zero defects - 5S is the guardian of zero-defect quality. Products are produced strictly in accordance with standard requirements. A clean and tidy production site can effectively and greatly improve employees' quality awareness. The normal use and maintenance of mechanical equipment can greatly reduce the production of defective products. Employees should understand and prevent problems before they occur, rather than just focusing on handling problems after they occur. The environment is clean and orderly, and abnormalities can be spotted at a glance.
3. Zero waste - 5S is a master of saving. The promotion of 5S can reduce inventory, eliminate excess production, and avoid excessive inventory of parts, semi-finished products, and finished products. If there is no 5S in the factory, it will inevitably cause a backlog due to excessive inventory of parts, semi-finished products, and finished products, and even cause the circulation process of sales and production to be blocked. Ultimately, the company's expected sales profits and economic benefits will be difficult to achieve. Avoid excess in the warehouse, on the shelves, or on the “ceiling” outside of the shelves. Avoid excess transportation tools such as pedals, trolleys, and forklifts. Avoid purchasing unnecessary machinery and equipment.
4. Zero faults - 5S is the guarantee of delivery time. The factory is dust-free. No chips, chips, or paint. Regular wiping and maintenance will increase the machine's utilization rate. If molds and tooling fixtures are well managed, the time for debugging and finding faults will be reduced, the equipment will be stable, and its overall performance will be greatly improved. Daily inspections can prevent problems before they occur. [next]
5. The time to switch products is zero - 5S is the prerequisite for high efficiency. Molds, fixtures, and tools can be obtained at any time after rectification. There is no need to waste time searching, which can save time. You must know that in this era, time is money and efficiency. Clean and standardized factory machines operate normally and work efficiency can be greatly improved. Thoroughly implement 5S so that beginners and newcomers can understand and learn it at a glance.
6. Zero accidents - 5S is a safe software device. After sorting and rectifying, passages and resting places will not be occupied. The spacious and bright workplace makes logistics clear at a glance, diverts people and vehicles, makes roads smooth, and reduces accidents. Dangerous operation warnings are clear, and employees can use protective equipment correctly and will not work in violation of regulations. All equipment is cleaned, inspected, prevented, and existing problems discovered to eliminate safety hazards. With fire-fighting facilities in place, fire extinguishers positioned and clear escape routes, in the event of a fire or earthquake, the safety of employees will be guaranteed.
7. Zero complaints - 5S is the promoter of standardization. Haier has this saying: Every day is completed, and every day is high. People can correctly implement various rules and regulations and can work in any position. Work in a standardized manner and understand how to do the work; Work is convenient and comfortable, and it improves and makes progress every day; Counts, cleans, and makes progress every day.
8. Zero absenteeism - 5S can create a happy and clear workplace with no waste, no reluctance and restraint, clear and clean positions, no dust and garbage; work has become a It's fun and employees won't be absent from work for no reason. Through 5S, companies can develop healthily and steadily, and gradually develop into a company that contributes to the region and even becomes a world-class company. By implementing 5S, enterprises can develop rapidly and healthily. At least four relevant satisfactions can be achieved.
Figure 2-2 Four related satisfaction diagrams △Investor Satisfaction (IS──Investor Satisfaction) Through 5S, enterprises can reach a higher level of production and management, and investors can obtain greater profits and returns. △Customer Satisfaction (CS──Customer Satisfaction) is characterized by high quality, low cost, accurate delivery, high technical level, and high production flexibility. △Employee Satisfaction (ES──Employ Satisfaction) The benefits are good, employees live a prosperous life, and humanized management enables every employee to gain safety, respect and a sense of accomplishment. △Social Satisfaction (SS──Society Satisfaction) Enterprises have made outstanding contributions to the region, are enthusiastic about public welfare undertakings, and support environmental protection. Such enterprises have a good social image. In short, three principles should be grasped to promote 5S: ●Every employee can manage himself well. ●Every employee can save and eliminate waste, and develop a good habit of being diligent and thrifty
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