How to sort out the safety and quality standardized assessment checklist of machinery manufacturing enterprises and what relevant documents are needed?

The most important thing is whether to introduce iso9000 quality management system or TS 16949 quality management system in your enterprise production, because when you make this list at the beginning, you should think about which foundation you rely on, otherwise you will feel neither fish nor fowl after making it. From my personal feeling, the machinery manufacturing industry generally adopts ISO9000 management system, so if it is only a quality standardization assessment checklist:

You can refer to:

Serial number audit content

4.0 Implementation of process development

4. Has1* P-FMEA been supplemented and updated during the project? Have the identified measures been implemented? Changes in products and processes must be evaluated by the project leader. After discussion with FMEA team, a new analysis must be conducted if necessary. After the measures are implemented, the P-FMEA process should also be supplemented and updated to make it conform to the current situation.

4.2* Is there a quality plan? The quality plan must include the large components, components, small components, parts and materials of the products and their production processes. A quality plan must be made for the new process/product and updated when the process/product changes, so as to make it conform to the current situation.

4.3* Do you have the approval/qualification certificates required for each stage? Every part, assembly, accessory, production equipment and inspection instrument must be approved/verified.

4.4* Is it necessary to carry out trial production under the condition of mass production in order to obtain the approval of mass production? In order to evaluate all production factors and influences in time and make corrections when necessary, trial production is needed. Production bottleneck and quality loss should be avoided in mass production.

4.5* Are the production documents and inspection documents available and complete? In principle, the process parameters/inspection characteristics should be marked with tolerances, and the production documents and inspection documents must be located at the production station/inspection station. If there are any deviations, the measures taken must be recorded and filed.

4.6* Does it have the required mass production capacity? The necessary production capacity can be known from the quotation accounting and the current development plan.

6.0 production

6. 1 personnel/quality

6. 1. 1* Are employees authorized to monitor product quality/process quality?

6. 1.2* Is the responsibility and authority of production equipment/production environment granted to employees?

6. 1.3* Are employees suitable to complete the delivered tasks and maintain their quality, and do they have corresponding job training?

6. 1.4 Is there a staffing plan that includes this position? Absence factors (sick leave/vacation/training) should be considered in the staffing plan, and the necessary quality of the post personnel should also be ensured.

6. 1.5 Is the method of improving employees' work enthusiasm effectively used? Through targeted information (publicity) to promote employees' awareness of investment and improve quality awareness.

6.2.0 Can the production equipment/tooling die meet the specific quality requirements of products?

6.2. 1* Can the production equipment/tooling mould guarantee the specific quality requirements of the products?

6.2.2* Can the measuring and inspection equipment used in mass production effectively monitor the quality requirements?

6.2.3* Does the production station and inspection station meet the requirements? The working environment conditions (including rework/repair stations) must conform to the products and work contents to avoid pollution, damage and mixed batch.

6.2.4* Are all important technical requirements marked in production documents and inspection documents and observed? In principle, tolerances must be marked for process parameters, inspection and test characteristics. Production stations and inspection stations must have corresponding production documents and inspection documents. Changes and measures taken must be recorded and filed.

6.2.5 Are there necessary auxiliary tools for product adjustment/replacement?

6.2.6* Is the initial batch production approved, and is the adjustment or deviation recorded? Batch production approval is the initial (first/second) approval of production according to batch orders. Product and process approval is necessary and must be approved in writing by authoritative personnel according to the acceptance regulations. Problems found in product planning/process planning and/or previous mass production must be solved. Approval inspection must be carried out according to clear inspection instructions to ensure repeatability. It is of great significance to adopt the checklist. If production continues after sampling and testing samples, these products must be isolated before the samples are approved. The approval process must include maintenance.

6.3.0 Transportation/Handling/Storage/Packaging

6.3. 1* Is the production quantity/batch determined according to the demand, and will it be delivered to the next process purposefully?

6.3.2* Whether the products/parts are stored as required, and whether the transportation equipment/packaging equipment is suitable for the characteristics of the products/parts.

6.3.3* Are the waste products, reworked parts, adjustment parts and surplus materials in the workshop stored separately and labeled?

6.3.4* Does the whole logistics ensure no mixed/good materials and traceability?

6.3.5* Are tooling molds, equipment and test equipment properly stored?

6.4.0 Defect Analysis, Corrective Measures and Continuous Improvement (KVP)

6.4. 1* Are quality data/process data completely collected and evaluable?

6.4.2* Are the quality data/process data analyzed by statistical techniques, and an improvement plan is drawn?

6.4.3* If there are deviations from the product and process requirements, have the reasons been analyzed and corrective measures been formulated?

6.4.4* Have the required corrective measures been implemented on time and checked for effectiveness?

6.4.5* Are processes and products audited regularly?

6.4.6* Are products and processes continuously improved?

6.4.7* Are the objectives of products and processes determined and the completion of the objectives monitored?