Emergency plan for safety production accidents in machinery factory

Emergency plan for safety production accidents in machinery factory 1

I. Analysis of accident types

1. The main causes of tower falling accidents are overloading, oblique hoisting, wire rope and other connectors being pulled off during disassembly and installation, ground anchor being pulled off, and the deformation of heavy wind cargo rail base being left standing.

2. most tower-breaking accidents occur in the process of toppling, and the tower body collides with the building. In addition, when the tower is severely overloaded due to the rail clamp, because the whole tower crane cannot overturn, the bending moment generated by the load gravity is greater than the rigidity of the metal structure of the tower body, which makes the tower body yield and deform, thus causing the tower to break.

3. The back pole of the tower crane is mainly caused by operation errors such as over-winding or over-inclination, which causes the hoisting to be temporarily pulled to a vertical state by the main hoist or luffing hoist, and then falls behind the tower after crossing the top of the tower.

4. The folding arm is mainly due to the serious bending and torsion deformation or even breaking of the lifting arm and the balance arm under the external force, which is caused by accidents such as the back pole falling down the tower, and the installation is not up to standard due to the manufacturing quality, such as the deviation between the pulley center at the front end of the arm and the center line of the tower body is too large, the deviation after the load is stressed is too large, and the load is twisted and broken after the load is stressed.

5. The tower crane's heavy object falling accident is caused by the tower crane's hanging load falling from the air. There are many reasons, such as the wire rope breaking, the hook bumping caused by the overwinding Yang, the fixed buckle of the lifting wire rope joint pulling off, the brake of the winder suddenly failing, and the three-phase power suddenly lacking one equal electrical fault, which can all cause the heavy object falling.

Second, the main factors of the accident

1. Overloading, oblique hoisting, overwinding, National Day suburb and overtravel are human causes, which are the direct results of illegal operation or operational errors, and all of them are based on the failure of safety devices.

2. Excessive wear and hidden injury of machine parts are caused by poor inspection and maintenance by operators.

3. It is an unexpected factor that the natural environment affects the strong wind.

Third, seriously deal with the three obstacles of human factors.

1. Safety technical obstacles of construction management personnel, including administrative leaders. Construction managers and business leaders should take the safety of tower crane as a major event, improve the technical knowledge of tower crane safety quickly, and give full play to the role of equipment managers.

2. The psychological obstacle of tower crane driver's safety, the essence of which is the reflection of technical obstacle in tower crane driver's psychology, has fluky psychology, is too confident, and does not follow the operating procedures.

3. For the obstacles in the responsibilities of mechanical professional managers and technicians, equipment managers should not only understand technology, but also have practical experience and remain stable.

fourth, strengthen the management of large-scale mechanical equipment on the construction site (including installation and disassembly >; Use, repair and maintenance)

1. Workers who disassemble and assemble cranes must receive special training and obtain work certificates.

2. Know the performance of the crane before operation, and operate in strict accordance with the installation and disassembly procedures specified in the manual. It is strictly forbidden to make any changes to the disassembly procedures specified in the product manual.

3. be familiar with the connection form and the size, regulations and requirements of the connecting parts used at the connection place where the crane assembles the detachable parts of the slipknot.

4. Know the weight and lifting point position of each disassembled part.

5. When installing or disassembling a crane with a light and heavy closed balance arm, it is strictly forbidden to interrupt the operation by disassembling only one arm.

6. When tightening bolts requiring pre-tightening, special readable tools must be used to accurately tighten the bolts to the specified pre-tightening value.

7. Dismantling and assembling the crane's electrical department specified by the state must be carried out by a formal electrician with an electrician operation certificate issued by the state-specified department or an electrical apprentice led by him in accordance with the provisions of the national labor and personnel department, and it is strictly forbidden for others to disassemble and assemble.

8. During crane operation, in addition to troubleshooting and repairing temporary faults, the driver must stop the machine every day to do routine maintenance seriously, and lubricate the machine according to the parts, periods and lubricants specified in the operating instructions.

9. After the crane fails, it must be eliminated and maintained in time.

1. Install or hang windshields such as placards and billboards on various metal structures of the installed crane.

11. Do a good job in fixing devices such as ground anchors or towing ropes for other equipment.

12. connect the and part of the crane or the ground wire of the electric welding machine.

13. Take the working mechanism, metal structure and electrical system of the crane as accessories of other equipment.

14. The safety devices and various instruments used on the crane are calibrated, maintained, scrapped and updated regularly according to relevant regulations, and are not limited by the interval of crane overhaul.

15. In the process of installation (removal) and use, it needs to be monitored by trained personnel, and the monitoring records should be kept, and the problems should be reported to the higher authorities in time. Emergency plan for safety production accidents in machinery factory 2

In order to effectively prevent sudden mechanical equipment and mechanical injury accidents and minimize the accident injuries, this plan is formulated according to the Law of the People's Republic of China on Safety Production and the actual situation of this project.

1. Mechanical equipment and mechanical injury accidents that may occur in this project

1. The performance of mechanical equipment fails, causing some parts to fall off and break, causing injuries and injuries to themselves or hanging pieces.

2. The performance of mechanical equipment fails, resulting in leakage and braking failure, electric shock to the operator, and the vehicle rushing out of the road and tipping over.

3. The operator does not operate according to the regulations, causing injuries to people, vehicles and objects around him.

4, the construction personnel do not follow the construction safety regulations, and do not pay attention to their own clothes, causing their own injuries.

2. Measures to prevent mechanical equipment and mechanical injury accidents

1. All units should strengthen the leadership of mechanical equipment safety work, regularly organize operators to learn mechanical principles and operating procedures, improve the awareness of safety in production, troubleshoot equipment failures, find problems, correct them in time, and eliminate hidden dangers.

2. The mechanical equipment operators of each unit must hold the operation certificate issued by the relevant departments and be familiar with the structure, principle, performance and safety technical requirements of the equipment. It is strictly forbidden for the operators to operate illegally and the mechanical equipment is "sick".

3. Educate the operators of machinery and equipment to operate in strict accordance with the operating procedures, pay attention to the surrounding environment, protect themselves and not hurt others. Educate other employees to construct according to the safety requirements of project construction and keep a safe distance from construction machinery; Pay attention to your own clothes to avoid being involved in machinery and causing personal injury.

III. Emergency rescue and rescue matching

1. Establish an emergency rescue leading group. The emergency response leading group of the management department and the sub-management department is the collapse accident emergency rescue leading group of the management department and the sub-management department.

2. The relevant functional departments of the joint management department and sub-joint management department should prepare materials and technologies for emergency rescue at ordinary times.

iv. Response and emergency rescue

1. The accident reporting process shall be implemented according to the Emergency Plan of the Project Department.

2. Once an accident happens, an emergency rescue headquarters will be set up at the scene of the accident. According to the division of labor of the leading group and departments of the project department, people, machines, objects and equipment will be mobilized. First, the victims will be rescued, and people, machines, objects and equipment in the dangerous area will be evacuated to cut off the accident spreading chain and control the scene. Emergency headquarters at the scene of the accident should provide technical support according to the regulations and site conditions to prevent the occurrence of secondary accidents. After temporary treatment, the victim who needs emergency treatment should be sent to the hospital immediately for treatment. If external support is needed, the headquarters shall promptly notify the relevant local departments and ask for assistance. Commanders should use all resources to eliminate hidden dangers of accidents as soon as possible.

3. Where the accident happened, the relevant units must strictly protect the scene of the accident. If it is really necessary to move the objects on the scene due to emergency rescue, they must make signs, take photos, make detailed records and draw the scene map, and properly keep the main traces and material evidence on the scene.

V. Technical measures for emergency rescue

1. Electric leakage and electric shock. In case of electric leakage and electric shock of mechanical equipment, the parties concerned shall promptly report to the person in charge of the work area or the emergency rescue leading group and take effective rescue measures. If the operator gets an electric shock, the person who gets an electric shock should be separated from the power supply as soon as possible to implement rescue.

2. The brakes are out of order. When going uphill, the brake fails, so you can't shift gears. Loosen the throttle, pull over, turn off the engine, stop the car with the hand brake, and then find someone to deal with it. When the brakes fail when going downhill, you can't turn off the engine when driving in low gear. Drive to the side of the road and turn off the engine when driving to a flat place. Stop the car with the hand brake and find someone to deal with it.

3, lifting equipment accident. When there is an accident in the hoisting equipment, immediately evacuate the field personnel, notify the emergency rescue team, and organize personnel to deal with the potential safety hazards of the derrick, electric hoist (hoist) and connectors.

VI. Aftercare

After the emergency response, the management department, sub-management department and relevant departments should do a good job in aftercare, and provide pensions, subsidies or compensation to the casualties, emergency personnel and materials of relevant units and individuals mobilized and requisitioned in emergencies in accordance with relevant regulations, and provide psychological and judicial assistance to do a good job in production recovery.

VII. Accident investigation and handling

After the emergency rescue, the management department and the sub-management department should organize relevant departments or assist the superior investigation team to investigate and evaluate the cause, nature, impact, responsibility and lessons of the emergency, and deal with the emergency according to the principle of "four don't let go". Emergency plan for production safety accidents in machinery factory 3

1. General provisions

(1) Purpose

This plan is formulated in order to timely, effectively and quickly deal with personal injuries and property losses caused by mechanical injuries.

(2) According to

This plan is formulated according to the principle of "safety first, prevention first", the principle of "protecting people, power grid and equipment", the relevant contents of "Electric Power Safety Work Regulations", the characteristics of electric power production and the actual situation of the unit.

(3) working principles

in the field accident prevention and emergency treatment of mechanical equipment, the project department should follow the principle of "prevention first, constant vigilance" and implement the principle of "centralized leadership, graded responsibility, unified command and efficient operation".

2. Identification and risk assessment of important hazard sources

(1) The possible accident type is mechanical equipment safety accident, and the place of occurrence is the operation site of each involved mechanical equipment belonging to the project department.

(2) possible impact scope: machinery and equipment workplace; Personnel that may be affected: site construction and management personnel.

(3) An accident may cause one or more casualties or damage to mechanical equipment, which constitutes a major safety accident and incident.

3. Organization and responsibilities

(1) The emergency headquarters of this plan is set in the technical group, and the gathering place of personnel is in front of the office building, and the gathering method is telephone notification.

(2) Leading group for site accident management of mechanical equipment of the project department:

Person in charge of the construction site:

Team leader:

Deputy Team Leader:

Member: XXX

Scheduled Emergency Center: XXX Hospital Tel: XXX

(3) Responsibilities of personnel at all levels

A. Team leader: responsible for overall organization and command of accidents.

B. deputy team leader: responsible for assisting the team leader to do all kinds of organizational work in case of emergency.

C. member: responsible for all emergency preparations and responses of this plan.

4. Emergency response and plan start

(1) Necessary materials preparation

Work clothes and gloves, safety belts, safety helmets, tool kits, safety partitions, temporary barriers and warning signs.

(2) Initiation of emergency plan for critical events

(a) When a mechanical injury accident occurs, on-site operators should promptly report to the emergency daily management office for personal injury and death incidents caused by mechanical injuries, and at the same time, according to the actual situation on site, quickly and roughly identify the position of the injured person, contact the factory hospital and call 12 emergency number, and if necessary, provide temporary and simple first aid to the injured person.

(b) After receiving the notice, the staff of the daily management office quickly rushed to the scene of the accident, organized the handling of the accident, announced the start of the accident emergency plan, and informed the relevant personnel to keep the communication open at any time.

(c) The personnel in the daily management office shall promptly report the situation to the leading group for mechanical injuries and personal injuries. After receiving the notice, the members of the leading group shall quickly rush to the scene of the accident, organize and coordinate the handling of the accident, and report to the company and branches according to the situation.

5. End of emergency

When the critical state is eliminated, the daily management personnel will announce the end of emergency action. After the emergency rescue, the relevant departments should organize and assist in the investigation, investigate and evaluate the cause, nature, influence, responsibility and lessons of the emergency, and deal with the emergency according to the principle of "four-no-let-go". Emergency plan for production safety accidents in machinery factory 4

In view of the frequent construction activities on the construction site, the wide area of personnel activities and the large amount of machinery and equipment used, the project department should not only carry out construction activities and strengthen dynamic control in strict accordance with the Environmental Safety Manual and Procedure Documents in the daily management process, but also take precautions so that the emergency team can deal with the danger in time and effectively in the case of lifting machinery accidents. To minimize casualties and property losses, the following emergency measures are specially formulated:

1. Upon the occurrence of a crane accident on the construction site, the personnel found should immediately go to the duty room of the project department or call the leader or deputy head of the emergency team of the project department to report the accident location, current situation and casualties of surrounding workers in detail.

2. After the personnel of the project department receive the danger report, the emergency team should immediately rush to the site to organize personnel evacuation and take effective measures to rescue the property, so as to avoid causing greater damage. The project manager is in overall coordination and command, the builder organizes personnel evacuation and personnel counting, and the safety officer and equipment operator evaluate the accident and organize first aid.

3. If there are any casualties at the scene, the project department's first aiders should carry out the rescue work for the wounded in time, and can organize themselves to be sent to the nearest hospital for rescue or call 12 for rescue.

4. The emergency team should report to the equipment ministry of materials and equipment in time while organizing to eliminate the danger, and the equipment ministry of materials and equipment will organize and deal with related matters on the spot. If there are any casualties at the site, the project department should also immediately report to the production safety department, and ensure that when moving the materials at the site, make a sign first, draw the accident site plan or take photos and videos, and attach detailed instructions.

5. After the on-site danger is eliminated, the Emergency Response Form shall be filled in in time, and a written report shall be written according to the provisions of the Report and Investigation of Major Accidents in Engineering Construction, recording in detail the time, place, scope, casualties and organizing the handling of related matters and reporting to the branch. Emergency plan for safety production accidents in machinery factory 5

1. Danger characteristics:

1. Illegal operation of packaging machine,