What safety and production systems and procedures should be established for departments operating in limited space?

In order to improve the production order and operating environment, strengthen production safety, and enable on-site management (5S management) to meet the requirements of a clean environment, clear areas, and strict discipline to achieve civilized production of modern enterprises, the company has formulated on-site management regulations.

1. Company on-site comprehensive management rules

1. Requirements for various signs:

1.1 Warning signs, safety production and civilized production publicity signs should be clear and correct, No damage or contamination.

1.2 All pits, trenches, and trenches should be surrounded by guardrails or covers (generally guardrails should be no less than 1050 mm, and the covers should be fixed). In case of repairs, the construction unit is responsible for restoring the removed guard panels or covers to their original positions after the construction is completed.

1.3 The hygienic lump sum area in the company is clear, and the lump sum signs are complete, eye-catching and undamaged.

1.4 Various promotional placards and celebration flags must be hung neatly and beautifully. Outdated slogans and notices must be removed in a timely manner.

1.5 The internal walls of the company are in good condition and the lighting at night is good.

2. Roads within the company:

2.1 The roads within the company should be open at all times. There should be clear parking areas on the roads and the signs should be eye-catching

. In principle, vehicles parked in designated areas should face the front door of the engineering company.

2.2 Production operations must not occupy roads, and vehicles must not block roads. Transport vehicles should be moved out and parked in the designated parking area after unloading in the warehouse area or workshop.

2.3 Without approval, taxis, motorcycles, three trucks, tractors and other foreign vehicles are not allowed in the production area. These vehicles should be parked in designated parking areas.

2.4 There are no bicycles parked in the production area (including roads), and bicycles should be parked in unified bicycle sheds.

2.5 Raw materials, materials, scraps, and construction materials must not occupy roads in the company area. If they need to be piled for a short period of time, they must be approved by the person in charge of the office.

2.6 Work-in-progress and finished products should be placed neatly in the specified area and location, and should not exceed the designated area, and there should be no debris and garbage around them.

3. Hygiene in the company area:

3.1 Smoking and littering of cigarette butts are prohibited in the company area.

3.2 Trash cans and waste bins should be positioned so that they do not occupy roads and should be cleaned up in a timely manner.

3.3 There are no debris in the green area, no damage to the flower beds, and no construction remains and other waste in the flower beds.

3.4 There is no drying of clothes in the company area.

3.5 Fire-fighting equipment should be installed in accordance with relevant regulations, with no obstacles around and in compliance with relevant fire regulations.

3.6 After completion of various construction and repair projects, the site must be cleared and the original site management requirements restored.

2. Detailed rules for comprehensive management of workshop site

1. Various signs in the workshop:

1.1 Various warning signs, fixed placement management, safe production, and civilized publicity The signs are clear, neat, and free of damage and pollution.

1.2 There should be guardrails or covers around pits, pools, and trenches in the workshop. The height of the guardrails should not be less than 1050 mm, and the covers should be fixed. (Pits and ditches that must be set up in the production process, and guardrails and covers cannot be added, should have obvious and eye-catching warning signs around them).

For Category 1.3 guardrails, there should be safety signs at the corners of the equipment. The safety markings should be eye-catching, and the colors should comply with relevant national regulations.

1.4 Passage signs and fixed lines for placing items should be eye-catching and the colors should comply with regulations.

2. Roads in the workshop

2.1 Objects and vehicles and small mobile equipment must not be parked in the passages, and there must be no ditches, grooves, protrusions or water accumulation on the road surface.

2.2 On the road in the workshop, vehicles should be removed as soon as possible after being unloaded in time, and they should not be parked empty and occupy the road.

3. Stacking of materials and products:

3.1 The placement of in-process products and material accessories should be consistent with the floor plan required by the process, and should be divided into fixed lines.

3.2 Products in process and material accessories should be placed with corresponding equipment, placed in a fixed position, and the stacking height should not exceed 1500 mm.

3.3 The height of items that cannot be put on the shelves and stacked without equipment (except with protective measures) shall not exceed 1200 mm. It should not be placed directly on the ground. There should be effective spacers between the items and the ground.

4. The items at each station in the workshop are stacked as follows:

4.1 The stacking amount of materials in the station area of ??each workshop is the daily output.

4.2 Valuable items are delivered as they are packed and not piled in the workshop.

4.3 Raw materials, materials, and accessories in the workshop should be handled on a first-come, first-served basis unless there are special circumstances.

5. Workshop production site:

5.1 The production site should be clean and tidy, and always maintain the "four no's" (no garbage, no debris, no oil, water, and no cigarette butts).

5.2 The "four unused" materials in the production site should be cleaned and rectified frequently during use (especially during the product model replacement period). The cleaned items should be handed over to the warehouse for separate placement (mainly redundant, unused, and unused for model changes). , long-term use).

5.3 In principle, packaging boxes, boxes, and bags of various items must not be unpacked or discarded in the workshop, and must be cleaned and cleaned in a timely manner.

5.4 Smoking spots are set up at appropriate locations in the workshop, and smoking is strictly prohibited in other areas.

6. Equipment and auxiliary work areas:

6.1 The appearance maintenance of all types of equipment should meet the "three noes" (no oil stains, no yellow spots, and no rust).

6.2 Work station equipment and tool boxes are neatly arranged.

The smoking spots specified in 6.3 should be clean and tidy, with wet cigarette butt trays and no cigarette butts on the floor.

7. Workshop office and changing room:

7.1 The workshop office and changing room should be kept neat and clean.

7.2 Achieve "four no's" in the locker room. (No discarded clothes, shoes, sundries, garbage, cigarette butts).

7.3 It is strictly prohibited to pour face and foot washing water in the locker room.

8. Company office:

8.1 Each office of the company should be kept neat, clean, desks and other supplies should be placed in compliance with the fixed management layout.

8.2 The tea sets used for reception by the business department are clean, disinfected and placed neatly.

8.3 All types of documents, information, and newsletters are neatly arranged and clearly classified.

8.4 The surface of office equipment (computers, copiers, etc.) is clean and free of dust.

8.5 Various charts and job standards are hung on the wall and are not damaged.

8.6 The office basically achieves the "three noes" (no cobwebs, no dust, and no cigarette butts on the floor).

3. On-site management rules for warehouses (intermediate warehouses, tool libraries, etc.).

1. Signs and numbers:

1.1 The warehouse must have a number and indicate where the items are placed