What kind of safety production ideas should new workers establish when entering the factory?

Enterprises have different production safety disciplines. You can formulate your own production safety disciplines based on the actual situation of the enterprise within the scope of laws and regulations such as the "Safety Production Law" and "Safety Production Regulations"

[Part 1: Sample Safety Production Management System]

1. Everyone is responsible for production safety, production must be safe, and safety promotes production.

2. Leaders at all levels are the first persons responsible for safety within the scope of their responsibilities.

3. Conduct regular safety inspections, requiring the safety work policy of group management, group prevention, group investigation, and group governance to ensure that there are no safety accidents.

4. New workers must insist on safety knowledge education when entering the factory. Only those who pass the assessment can take up the job. Safety production management system text.

5. The use of open flames for welding is strictly prohibited in wine warehouses, wine product warehouses, and packaging materials warehouses. Strict fire safety measures must be taken, and there must be obvious no-fire signs. Good ventilation must be maintained indoors to reduce the risk of fire. Alcohol concentration in the air.

6. If any abnormal sound or odor is found in the operation of mechanical or electrical equipment, the power must be turned off immediately, tagged, shut down for inspection and maintenance. It is not allowed to operate while sick. Protective covers must be installed on all operating parts of the equipment.

7. It is not allowed to bring children or wash clothes in the workshop.

8. Smoking, baking, and cooking are strictly prohibited in workshops and warehouses, and non-warehouse personnel are not allowed to enter without authorization.

9. Necessary fire-fighting equipment must be equipped throughout the company's production areas and warehouses and properly kept.

10. All electrical fuses in the company must be appropriate. They are not allowed to be adjusted up or down at will, let alone replaced by copper wire. It is not allowed to wipe electrical equipment with wet hands and wet cloth.

11. Special types of work must hold a special type of work employment certificate before they can work. Safety production management system text.

12. "Three Don't Let It Go" after the accident

1. Don't let it go if the cause of the accident is unclear;

2. The person involved in the accident and the majority of employees Don’t let it go if you don’t get education;

3. Don’t let it go if you don’t have preventive measures.

Quality incident handling reporting system

Product quality is the life of an enterprise, and good products are produced. If product quality problems are discovered during the production process, production must be stopped immediately for rectification, and the problem must be identified. Identify the causes of quality problems and propose solutions to nip unqualified products in the bud.

1. The occurrence of one of the following situations is a quality accident:

1. The physical and chemical indicators of the product are unqualified;

2. The appearance of the product is unqualified (the alcohol content is Precipitation, turbidity of the wine, foreign matter in the wine);

3. The outer packaging is unqualified, or the wrong packaging or labeling is wrong;

4. The process operating procedures are not implemented, Substandard products appear.

2. When a product quality accident occurs, production should be stopped immediately and the site maintained (products that have been issued should be returned immediately, all reworked, and re-produced).

3. The manager in charge of quality will immediately organize quality inspection, workshop and other relevant departments to go to the site for investigation and handling.

4. Do a good job in analyzing and handling quality accidents, find out the causes of product quality accidents, propose improvement measures, and include them in process documents to prevent quality failures from recurring.

Safety and production management system

1. The factory department has established a safety production leading group, with the factory director as the team leader and responsible for the safety production of the entire company.

2. Production safety education should regularly provide basic knowledge and education on production safety to all employees of the company, so that everyone should put safety first.

3. Wine is a flammable product. Fireworks are strictly prohibited in the company and warehouse. It is strictly prohibited to pile up flammable products near the wine warehouse.

4. Use electricity safely, install protective covers on electrical equipment, and check circuits and switches frequently to prevent various accidents.

5. Safety production goals: no fires, no major accidents, no casualties

Safety production standards

1. Fire management: fire equipment and facilities The equipment is sufficient, complete, reasonably placed, and regularly maintained; the fire escapes are clear and employees know how to use the equipment.

2. Electricity management: the wiring is in good condition; electrical facilities are in good condition, maintained regularly, and used within load; electricians are employed with certificates.

3. Gas management: pipelines are in good condition; gas bottles are equipped with anti-shock rubber rings, placed vertically, and updated regularly; gas storage facilities are complete and duty records are complete.

4. Material management: classified and placed, with clear markings; protective measures are in place for dangerous goods and moisture-prone goods; there are no sluggish materials on site.

5. Loading and unloading management: no damage to products or materials, no rough work; motor forklift drivers must be certified to work and speed is limited; loading and unloading equipment must be kept by dedicated personnel.

6. Hazardous process operation management: regular maintenance of key equipment; stamping personnel wear earplugs and gloves; welding personnel wear masks, glasses and gloves; powder spraying personnel wear gas masks, gloves, and insulating shoes; sand blasting and cleaning Personnel wear safety helmets, glasses, gloves, dust masks, etc.; welding and stamping personnel are trained regularly and work with certificates.

7. Environmental sanitation management: The production site, office space, corridors and stairs are clean and tidy, with no sanitary corners or unknown objects; glass doors and windows, rest tables and chairs, and display facilities are wiped regularly and are not covered with dust; the corners are clean There are no spider webs or standing water on the ground; there is no peculiar smell in the toilet.

8. Protection management: all types of doors, windows, and guardrails are not damaged; ceilings, walls, floors, and pipes are not cracked, damaged, or leaking; all types of labor protection are regularly updated.

9. Civilized production management: personal items are placed in their proper places; employees dress and behave in accordance with the workshop operating code of conduct, do not steal or cause harm; there are no unidentified outsiders; save water and electricity; new employees are onboarded Safety knowledge training and assessment; veteran employees are trained in odd months and tested in even months.

Ten Do's and Don'ts for Fire Safety in Workshops

1. Smoking in the workshop or conducting open flame operations without authorization are prohibited.

2. It is not allowed to occupy evacuation passages.

3. It is not allowed to install barriers such as fences on safety exits or evacuation passages that may affect evacuation.

4. It is not allowed to lock or close the safety exit door during production work.

5. Fire-fighting equipment is not allowed to be used casually.

6. Non-mechanical personnel are not allowed to disassemble or assemble machinery and equipment without authorization.

7. Operating dangerous machines without a license is not allowed.

8. Do not use faulty equipment until it is repaired.

9. During working hours, employees are not allowed to slack off, cause trouble, fight, or leave their posts without permission.

10. No one is allowed to enter the workshop bare-chested and barefoot, and no children are allowed to enter the workshop.

Warehouse Fire Prevention System

1. Smoking and the use of open flames are strictly prohibited in the warehouse, and clear signs must be set up.

2. For internal lighting in the warehouse, incandescent lamps of less than 60W or lamps with explosion-proof functions greater than 60W should be used. It is prohibited to install temporary power cords indiscriminately.

3. The goods should be classified and stored according to their different properties.

4. The use of electric heaters is strictly prohibited.

5. Various fire-fighting equipment and fire-fighting facilities shall not be used without authorization.

6. The warehouse keeper should conduct a fire prevention inspection before leaving get off work. After confirming that there are no problems, turn off the power, lock the door and leave.

7. Know the location of fire extinguishing equipment in your department and be able to use various fire extinguishers, and be able to master their performance, functions and usage methods proficiently.

8. Unrelated personnel are not allowed to enter the warehouse without permission.

Fire protection system for electric and gas welding

1. Welders should undergo special training to master welding and cutting safety techniques, and only after passing the examination can they operate independently.

2. Before welding and cutting, make a "hot work application" according to regulations, and it can only be carried out after approval.

3. Choose a safe location for welding and cutting operations. Before welding and cutting, carefully check the top, bottom, left and right conditions. The surrounding combustibles must be removed. If they cannot be removed, safety and reliability measures such as wetting and shielding should be taken. be protected.

4. Welding and cutting in explosive places that contain or contain flammable gases or dust. When welding and cutting near these places, a certain distance should be maintained according to relevant regulations.

6. Welding and cutting operations are not allowed to be performed at the same location, at the same time, or up and down with flammable operations such as painting, spray painting, and carpentry.

7. The ground wire of the electric welding machine is not allowed to be connected to buildings, machinery and equipment, various pipes, metal channels, and metal frames. A dedicated ground wire must be set up and no borrowed paths are allowed.

8. Do not use faulty welding tools. Do not let welding wires come into contact with gas bottles.

9. Before igniting the welding and cutting work, the operating procedures must be followed. When the welding and cutting is completed or when leaving the site, the power supply and gas source must be cut off, and the site must be carefully inspected to eliminate fire hazards; When welding in hidden places, check repeatedly within half an hour after the operation is completed to prevent smoldering.

10. The welding and cutting site must be equipped with fire-extinguishing equipment, and there should be dedicated on-site supervision.

Safety production management system - equipment, engineering construction, labor places

Article 1: Various equipment and instruments must not be overloaded or operated in a sick manner, and must be used correctly. Regular maintenance and regular inspections are required. Old equipment that does not meet safety requirements should be updated and renovated in a planned manner.

Second electrical equipment and circuits should comply with relevant national safety regulations. Electrical equipment should have fusible insurance and leakage protection. The insulation must be good and have reliable grounding or zero protection measures. In workplaces that generate large amounts of steam, corrosive gases or dust, sealed electrical equipment should be used; Workplaces with explosion hazards should be equipped with explosion-proof electrical equipment; damp places and mobile electrical equipment should use safe voltages. Electrical equipment must meet the safety technical requirements of the corresponding protection level.

Article 3 When introducing foreign equipment, safety accessories that cannot be matched domestically must be imported at the same time. The imported safety accessories should comply with my country's safety requirements.

Article 4 All new construction, reconstruction, expansion, relocation of production sites and technical transformation projects must arrange the construction of labor protection facilities, and they must be designed, constructed and put into production at the same time as the main project (referred to as three simultaneously).

Article 5 When organizing the project design and completion acceptance, the engineering construction competent department shall propose a design plan for labor protection facilities, completion status and quality evaluation report, and submit them to the labor, health, security and other departments at the same level and Construction and production can only begin after the trade union organization has reviewed and accepted the work and signed and stamped it. If construction or production is forcibly carried out without the consent of the above departments, the relevant personnel shall be held accountable.

Article 6 The layout of the workplace must be reasonable and kept clean and tidy. Toxic and harmful operations must have protective facilities.

Article 7 Production houses and buildings must be solid and safe; passages must be flat and smooth, with sufficient light; pits, trenches, pools, walkways, lifts, etc. set up for production Dangerous places must have safety facilities and obvious safety signs.

Article 8 In workplaces where there are dangers such as high temperature, low temperature, humidity, lightning, static electricity, etc., corresponding effective protective measures must be taken.

Article 9 When hiring personnel from outside units to carry out construction operations on the company's site, the competent unit should strengthen management and implement a work ticket system when necessary. Those who violate operating regulations and cause damage to company property must claim compensation and be dealt with strictly.

Article 10. When hired construction workers need to enter the machine building or room for construction work, they must go to the Security Department to apply for an ; those who need to work with open flames must also fill in the , go through relevant procedures.

Production Safety Management Regulations

In order to strengthen the management of the company's production safety work, effectively protect the personal safety of employees and ensure the normal progress of the company's production activities. These regulations are specially formulated in accordance with the provisions of the relevant state and Shanghai department documents and combined with the actual situation of our company.

1. Provisions on production safety management

1. All departments must establish and improve various systems and operating procedures for production safety.

2. Company employees must be educated on production safety and fill in the third-level education card for filing. Before production employees take up their posts, the department or workshop must provide operational training to employees, and they can operate independently only after passing the exam.

3. The company provides necessary safety conditions and protective equipment for personnel engaged in operations.

4. Prevent managers from giving illegal instructions and forcing risky operations. The actual operator has the right to refuse to perform the above actions.

5. Production personnel must strictly abide by operating procedures.

6. Equipment safety protection devices must always be in normal working condition. No one has the right to remove equipment safety protection devices without authorization. Violators will be severely punished. In order to ensure safety, the equipment is not allowed to be started when the safety protection device cannot work properly.

7. In order to ensure the safety of electricity use, it is strictly forbidden to open the electrical box of the equipment. If an electrical fault occurs, it must be repaired by an electrician, and the regulations on power supply interruption during equipment maintenance must be carefully implemented. Appendix: Power supply interruption during equipment maintenance

p>

(1) When the equipment undergoes major or minor repairs, the power must be cut off in advance, and an "Equipment Maintenance" sign must be hung to indicate that the equipment is in maintenance status. After the equipment has been overhauled, the equipment must be carefully inspected before power is supplied for commissioning. All parts, and notify the on-site operators and other maintenance personnel that the equipment will be delivered for use after passing the debugging and the "Equipment Maintenance" signboard will be removed;

(2) Routine maintenance (especially electrical maintenance) is in principle required Power outage for maintenance, unless the maintenance of certain parts can or needs to be powered on, the safety of personnel and equipment must be ensured. Whether the daily maintenance of the equipment requires a power outage shall be determined by the maintenance personnel on duty based on the actual situation at that time and the operators shall be notified. The production workshop shall not be forced to require live maintenance;

(3) The power supply after the equipment is powered off for maintenance must be carried out by The electrician performs the work. After the power transmission is completed, the electrician will notify the operator or shift leader. Normal shutdown or startup is not subject to this restriction.

8. It is prohibited to pull wires or connect electrical equipment indiscriminately. Non-professionals are strictly prohibited from pulling wires, installing and repairing electrical equipment.

9. The use of open flames must strictly comply with the .

Provisions for power outages.

Production workshop management system

The first production discipline

1. During the production process, production must be strictly in accordance with the design drawings and relevant requirements, be diligent and frugal, and eliminate waste .

2. Smoking is strictly prohibited in the factory area and production workshop.

3. Take care of production equipment, raw materials and various packaging materials, and do not damage them.

4. Obey the arrangements of the production supervisor, work in a timely manner, and ensure that production tasks are completed on time, according to quality and quantity.

5. Dress cleanly and neatly, and wear uniforms to work as required.

6. It is strictly forbidden to go out without permission. If something happens, you must ask for leave from the production supervisor.

7. Maintain a hygienic environment in the workshop. It is not allowed to litter or spit in the workshop. The floor must be cleaned after each production task is completed.

8. When a product is defective, work should be stopped immediately and reported, and the cause can be found before production can continue.

Second Operating Procedures

1. Use production equipment correctly and strictly follow the operating procedures. Non-related personnel are strictly prohibited from tampering with production equipment.

2. Products during the production process must be operated and used correctly according to the instructions for use, and pay attention to fire prevention, explosion prevention, and poison prevention.

3. Production must be carried out strictly in accordance with the instructions for use of the equipment. It is strictly forbidden to affect product quality by rushing for time.

Article 3 Product Quality

1. The business philosophy of "quality first, customer first" must be established to ensure product quality.

2. Strictly control the entry of raw materials into the warehouse, and high-quality raw materials produce high-quality products.

3. It is prohibited to use substitute raw materials, and the ingredients should be prepared strictly according to the drawings to ensure compliance with specifications.

3. Pay attention to the small links in the production process, requiring good packaging and neat and beautiful palletizing.

5. Check the label, name, model and specification of the product to make sure there is nothing wrong.

6. Final inspection and verification (product name, specifications, quantity, packaging conditions) are required before loading to ensure that the single goods are consistent.

7. Load the truck in a civilized manner and stack properly.

Article 4 Safety Production

1. Pay attention to fire prevention, explosion prevention and poison prevention during the production process.

2. Strictly follow the equipment instructions to prevent casualties.

3. Protective masks and gloves must be worn during production to prevent mechanical injuries.

4. Pay attention to the operation of handling machinery to prevent crushing and impact injuries.

5. Use live equipment and electrical switches correctly to prevent electric shock.

6. Inflammable and explosive items should be stacked separately and eye-catching signs should be set up.

7. Raw materials, packaging, and small and small equipment should be reasonably laid out and stacked neatly.

Article 5 Equipment Management and Maintenance

1. Bulk Equipment There should be a dedicated person in charge.

2. All equipment should be maintained regularly and inspected daily.

3. Develop a complete equipment repair and maintenance plan, and keep maintenance records

[Part 2: Safety Management System Template]

1. 0 General Provisions

In order to protect the safety and health of employees during work, promote the healthy development of the company, and promote the principle of safety first and prevention first, this policy is formulated in accordance with relevant safety laws and regulations and in combination with the actual situation of the company. system.

2. 0 Scope of application

Applicable to all registered employees of the company, including employees in the probation period.

3.0 Responsibilities

3.1 All employees must assume safety responsibilities within the scope of their duties in their respective positions, be responsible for their own actions, and be responsible for the implementation of this system. Execution;

3.2 The safety supervisor is responsible for safety supervision and inspection;

3.3 The company’s general department is responsible for the implementation of this system;

3.4 The safety leading group oversees the implementation of this system, safety management training, and accident investigation and handling.

4.0 Content

4.1 Safety accident management scope

Production safety (including special equipment safety), electricity safety, traffic safety, and fire safety , factory safety and food safety.

4, 1, 1 Production Safety

1) Welding personnel must wear protective masks, glasses, and gloves before entering the work operation; check the power supply and oxygen cylinder valve before operation; the operation is completed Then close it in time;

2) Dust masks, gloves and other protective equipment must be worn before sieving, mixing and feeding work;

3) Forklift drivers must hold a certificate to work, and it is strictly prohibited Driving more than 5km/h in the production area; work strictly in accordance with the forklift operating procedures;

4) Personnel following the cargo turnover vehicle must maintain a distance of 0.5 meters from the vehicle body;

5) Pickling employees should wear protective aprons, masks, and gloves before working; female employees’ long hair should be hidden in hats; tools should be used correctly and placed neatly;

6) From When climbing the work ladder, the material and overflow team are strictly prohibited from looking around carelessly. They should hold their hands steady and keep their feet straight; platform operators are strictly prohibited from leaning on or climbing iron railings during work.

7) Boiler employees must hold certificates to work and strictly implement job operating procedures;

8) Personnel who use air compressors and water treatment afterburner tanks must strictly implement job operating procedures;

p>

9) Specific post safety management shall be implemented in accordance with the department's "Production Safety Management Regulations" and "Operating Procedures".

4, 1, 2 Electricity Safety:

1) It is strictly prohibited to use production electricity to charge motor vehicle batteries in the workshop;

2) Keep electrical equipment clean In good condition, prevent moisture. It is prohibited to kick the switch with your feet or pull the switch with wet hands;

3) Electricians must hold a certificate to work, and non-staff members are not allowed to enter the substation and power distribution room;

4 ) When repairing electrical equipment, the operating procedures for power outage, power transmission and power inspection must be strictly implemented. No live work is allowed without approval from the power distribution room; (unless reliable safety protection measures are required in special circumstances)

5) If a circuit fault is found (current leakage, fuse blowout, wire insulation damage, control failure, motor damage, etc.), the power supply should be cut off immediately and the electrician should be notified for maintenance. Non-electricians are not allowed to disassemble and repair.

4, 1, 3 Traffic Safety

1) You should abide by the provisions of road traffic safety laws and regulations and drive safely and civilized. Do not speed, drink, or drive while fatigued;

2) Employees who ride motorcycles, electric vehicles on work or on duty must have complete protection and wear helmets;

3) Employees who ride on Before driving on the road, the safety and technical performance of motorcycles and electric vehicles should be carefully checked; motor vehicles, motorcycles, and electric vehicles with potential safety hazards should not be driven;

4, 1, 4 Fire Safety

1) Smoking, using open flames and stacking flammable and explosive items are strictly prohibited in the production area;

2) Individual use or destruction of various fire-fighting equipment (fire hydrants, fire boxes, fire extinguishers) is strictly prohibited etc.)

3) Be proficient in various fire-fighting equipment and know their storage locations; be able to clearly use the corresponding equipment according to the type of fire: oils and chemicals can be dry powder, water foam, carbon dioxide fire extinguishers; electrical appliances use carbon dioxide, Halogen fire extinguisher