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Suggestions on optimization of mes system
1. Optimize enterprise manufacturing management mode, strengthen process control, balance enterprise resource utilization, optimize production capacity, improve operational efficiency, and achieve the goal of refined management.
2. Strengthen the collaborative office capacity of all production departments, improve work efficiency and reduce production costs.
3. Improve the timeliness and accuracy of statistical analysis of production data, avoid human interference, and promote the standardization of enterprise management.
4. Provide effective and standardized management support for the quality inspection of products, intermediate products and raw materials of enterprises.
5. Real-time control of planning, scheduling, quality, process and device operation information, so that relevant departments can find and solve problems in time.
6. Improve the responsiveness of manufacturing system to changes and the level of customer service.
7. Establish a standardized production management information platform by using MES system, so that the information between the on-site control layer and the management layer within the enterprise can be interconnected, thus improving the core competitiveness of the enterprise.
Second, what is MES system?
Manufacturing execution system is manufacturing execution system;
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1.MES system definition
MES is an executive means to achieve the implementation goal when an enterprise manages the overall resources of the enterprise according to its business objectives. It connects the theoretical data of basic information system with the actual data of factory through real-time database, and provides the communication function between business planning system and manufacturing control system.
2.MES system function
MES plays a connecting role in the whole enterprise information integration system, and it is a bridge for information communication between production activities and management activities. It is necessary to "re-plan" the production plan of the enterprise, "instruct" the production equipment to "coordinate" or "synchronize" the action, respond to the product production process in time, and adjust, change or intervene the production process in time by using the current accurate data.
MES adopts two-way direct communication, which not only conveys the expectation (plan) of the enterprise to the production process personnel, but also feeds back the information of the product manufacturing process status to the relevant departments in the whole product supply and demand chain of the enterprise. MES collects all kinds of data and status information from accepting orders to manufacturing final products in order to optimize management activities. It emphasizes the current perspective, that is, accurate real-time data.
MES focuses on enterprise production, which is a value-added process that directly brings benefits to enterprises. MES emphasizes control and coordination.
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Third, MES system functions
1. As the carrier of advanced workshop management technology, the manufacturing execution system (MES) of Gallup manufacturing enterprises plays an important role in helping manufacturing enterprises realize digitalization, intelligence and networking of production. 1. Track the whole production process of products from material production to finished product warehousing through bar code technology, and collect all events in the production process in real time, making the whole factory floor completely transparent.
2. Change the original manual input process, realize accurate, timely and fast data feedback, avoid human input errors, and more importantly, enable on-site production personnel to concentrate on business operations and improve work efficiency.
3. Make the products clear and transparent in the whole production process, quickly find out the causes of quality problems, formulate measures to solve quality bottlenecks, realize product quality traceability and reduce quality costs.
4. Support the inventory management of finished products, semi-finished products, tools and fixtures. When each work center of the workshop receives a processing task, the tooling/tool warehouse can quickly prepare the types and quantities of tools needed, which is accurate and convenient.
5. Real-time record and monitor the completion of production processes and processing tasks, personnel work efficiency, labor productivity, equipment utilization rate, product qualification rate and rejection rate, etc. Through the systematic and comprehensive statistical information query function, problems in the implementation process can be found in time and improved.
Provide advanced technical reserves for enterprises to realize the integration of design and manufacturing, and support enterprises to implement lean production and refined management.
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