Processing flow of deposit insurance system

A general enterprise consists of four parts: production department, quality department, administration department and supply and marketing department.

The following is a sample:

Management system:

Title: Standard clauses of equipment management system

1. Purpose: To ensure the normal operation of the equipment required for production in the whole factory, meet the requirements of production products, create higher production benefits, reduce production costs, and.

3. Responsibilities

The production department supervises, guides, inspects and urges the maintenance of equipment on the production site and is responsible for the effectiveness of the equipment.

the production workshop is responsible for the correct operation, safe use and reasonable arrangement of daily maintenance of the equipment.

3.3 the procurement of equipment is mainly the responsibility of the administration department, and the production department assists when necessary.

3.4 the production department shall repair all the equipment and ensure that full-time personnel are responsible for the maintenance.

3.5 the production department evaluates and determines the scrapped equipment and submits it to the general manager for approval.

4. Definition

4.1 Three Good: (1) Manage the equipment: (2) Use the equipment well: (3) Repair the equipment.

4.2 four meetings: ① can use; ② can repair; ③ can check; ④ can eliminate general faults.

three don't let go: (1) if the cause of the accident is unclear, don't let go.

⑵. Those responsible for the accident and employees are not spared without education.

(3). Don't let go without safety precautions.

5. Job content

5.1 The production department applies to the general manager according to the production needs, and after approval, the equipment is selected, finalized and purchased.

5.2 after the arrival of the equipment, the quality technicians shall check and accept the equipment according to the specifications. The qualified equipment shall be listed in the list of machines, equipment, tooling and molds by the production department. For unqualified equipment, the production department is responsible for contacting the administrative department or the person in charge, and ordering the unqualified equipment to be returned or repaired.

5.3 general small equipment is installed by the workshop itself, and key equipment is installed by the production department according to the requirements of equipment installation plan, process flow chart, technical conditions, earthquake and explosion prevention, safety environment and work flow. After the installation of key equipment and large equipment, the production department will organize the empty car debugging and load operation debugging, and deliver them to the production and use departments for use if they pass the debugging. If the debugging is unqualified, the production department instructs the supplier to repair or replace it.

5.4 the production department is responsible for organizing personnel to write equipment use and maintenance instructions.

5.5 equipment operators must achieve "three good" and "four meetings" and do daily maintenance according to regulations.

5.6 maintenance plan must be prepared for important equipment, and the production department is responsible for its implementation.

5.7 the person in charge of the workshop shall designate and urge the production operators to be responsible for the daily maintenance of the equipment, and the production department shall randomly check the maintenance status of the production equipment. When the equipment breaks down, it is generally repaired by the number of equipment maintenance personnel. Major faults can be repaired by entrusting an external professional unit or a maintenance team.

5.8 the production department is responsible for the supervision and implementation of equipment maintenance, and the production department is responsible for the regular inspection of all equipment in the whole factory to ensure that the equipment in use is in good condition.

5.9 if the equipment fails to meet the production requirements and has no repair value after being used in production for a specified number of years, the production department shall prepare an application report for scrapping the equipment and submit it to the general manager for approval.

title: standard clauses of measuring tools management system for tooling dies

1. purpose and scope of application

through effective control of tooling dies, the precision requirements of tooling dies are ensured, the tooling dies are in good condition and the product quality meets the specified requirements. This system is applicable to the management of tooling and molds.

II. Responsibilities

1. The production department is responsible for organizing the processing and manufacturing verification of tooling and molds according to product requirements.

2. The production department is responsible for the inspection of tooling, molds and test pieces.

3. The production department is responsible for the management, maintenance and repair of tooling and molds.

III. Key points of work implementation

1. Processing and manufacturing of tooling and molds.

the production department is responsible for the outsourcing processing and production of tooling and molds according to product requirements.

2. Verification and evaluation of tooling and dies

2.1 After the tooling and dies are made, the production department will organize the production department to test the dies according to the production requirements of the drawings, and verify the accuracy of the tooling and dies. Only after the tooling and dies and test pieces are evaluated according to the specified requirements can they be put into use. If the tooling die is unqualified, the processor shall take measures to repair or rework it until it completely meets the requirements.

2.2 the production department is responsible for inspecting and recording the test pieces according to the production requirements of the products.

3. Management and maintenance of tooling and dies.

3.1 after the tooling dies are delivered to the production department, the production department is responsible for keeping the tooling dies and putting them in the designated area.

3.2 machine accounts should be established for tooling and molds, and the numbers should be registered and managed.

3.3 when the tooling is used, the tooling users should make records. Users of tooling and dies should do a good job in the maintenance of tooling and dies. Unused tooling and dies should be inspected and maintained regularly to ensure that qualified tooling and dies can be provided at any time.

4. Use and maintenance of tooling.

4.1 every time the tooling die is used, the production department will conduct a production trial die, and the tooling die can only be officially used after the first inspection is qualified.

4.2 if the tooling dies are damaged or worn during use, users should report to the production department and organize maintenance in time. The special person shall be responsible for the repair of tooling and dies. After the repair, the quality inspector shall conduct inspection according to the regulations, and it can only be used if it is qualified.

5. Scrapping and replacement of tooling and dies

If the tooling and dies can't meet the specified requirements after repair, the production department will apply for scrapping and submit it to the general manager for approval, and the production department will decide whether to arrange to make new tooling and dies according to the actual situation.

IV. Precautions for mold use:

1. New molds must have inspection records and qualified samples before they can be put into storage;

2. The used molds must have the technical status and mold inspection records signed and confirmed by the workshop director, and the used number of molds (punching times) can be put into storage;

3. The repaired molds must have qualified inspection records and qualified samples confirmed by self-inspection and mutual inspection before they can be put into storage;

4. During the process of collecting and returning the molds, they shall not be stacked or bumped to prevent the molds from being damaged artificially;

5. It is forbidden to knock, smash, knock or touch the mold during use, so as to prevent the mold from being damaged artificially;

6. When the mold is in use, the guide post, guide sleeve or other places with special requirements should be lubricated;

7. During the use of the mold, the workbench of the machine tool must be kept clean, tidy and free of sundries, and the shim should be of the same height and placed reasonably, so that the stress of the mold is balanced;

8. The working depth of the mold should be high-speed and reasonable to prevent the mold from being too deep and damaging the mold;

9. If the mold is damaged due to abnormal use, the user will compensate for the loss;

V. Management system of tools, measuring tools and testing instruments

1. Tools, measuring tools and testing instruments must be used correctly according to regulations;

2. Every quarter, the accounts of each department are checked with the company's general ledger, and if any damage or loss is found, it should be handled in time.

3. The recipients of tools, measuring tools and testing instruments must be signed by the leaders of the department and the account registration number of the industrial controller, and the recipients must also wear the badge warehouse before giving them out;

4. If tools, measuring tools and testing instruments are damaged due to abnormal use, the user shall be responsible for compensation;

5. If tools, measuring tools and testing instruments are lost due to improper custody, the custodian shall be responsible for compensation;

title: standard clauses of safety production management system

1. All employees in the factory must establish the idea of "safety first" and fully implement the responsibility system for safety production.

2. The factory shall set up a safety production inspection team, which is responsible for the safety production management. The responsibilities of this team are:

(1) to establish a safety production organization network within the factory;

(2) prepare the safety technical measures plan;

(3) organize the implementation of the safety technical measures plan project;

(4) review the safety conditions of new construction, reconstruction and expansion projects;

(5) organize employees' publicity and education on production safety;

(6) safety inspection;

(7) Investigation and handling of casualty accidents

3. The production management personnel at all levels in the factory must put safety work in an important position, and be responsible for the safety of their own departments and workshops.

4. All departments of the factory should be responsible for the requirements and measures to realize the safe production of enterprises within their respective business scope.

5. It is the * * * same task of all employees to ensure safety in production. Factory employees should actively participate in various activities of safety in production, consciously abide by various safety production systems and post safety operation procedures, and must not operate illegally. If others are found to operate illegally, they should immediately dissuade them and report to the leaders; Care and correct use of labor protection articles, tools and equipment, and timely handle and report the hidden dangers of accidents to the leaders.

6. All employees must learn and be familiar with the safety operation procedures of this position.

7, new factory production employees should receive three-level safety education and assessment, and they can only take up their posts after passing the assessment, and the safety education and training materials should be stored in personal files.

8. When adopting new technology, new technology, new equipment and manufacturing new products, the operating personnel must be specially educated by the department, workshop or production department according to the new safety technical regulations and post operation methods.

9. When employees change jobs, they must be re-educated in security team, and they can only operate at their posts after passing the examination.

1. The principle of "simultaneous design, simultaneous construction and simultaneous completion acceptance" must be implemented in new construction, expansion, reconstruction and the adoption of new technologies. Any project that does not meet the safety requirements is not allowed to be accepted and put into use.

11. Relevant leaders and directly responsible personnel who have caused casualties in violation of operating procedures should be dealt with seriously, and legal responsibilities should be investigated if the circumstances are serious.

12. The safety production inspection team carries out various inspection activities, including regular inspection at 1: on Tuesday and irregular inspection every working day. Through inspection, employees must constantly improve their awareness of the importance of safety production, strengthen discipline, and strictly enforce the system to eliminate hidden dangers.

13. The person responsible for violating the operating procedures shall be fined 5 yuan every time.

14, production safety inspection must implement the principle of inspection and rectification, for the problems found out by inspection, it is necessary to set rectification measures, date and person in charge of rectification, and the safety inspection team should follow the hidden dangers of accidents to the end.

15. Factory employees must wear personal protective equipment before taking up their posts, and female workers operating rotating equipment must wear working caps.

16. All employees entering the workshop are allowed to walk on the designated passage, and it is forbidden to pass in dangerous places.

17. You should concentrate on your work. It is forbidden to make noise or do things unrelated to your work in the workplace.

18. Employees should have a good rest before work, and it is forbidden to drink alcohol before and during work.

19. It is strictly forbidden to enter other people's workplace without work needs to prevent accidents.

2. The speed of vehicles in the factory area shall not exceed 5km/h..

21. It is strictly forbidden to use mechanical and electrical equipment manipulated by others without authorization.

22. Personnel unrelated to mechanical equipment shall not approach the transmission part of the equipment, and shall not touch the electrical equipment at will.

23. The safety protection devices of mechanical and electrical equipment in the workshop should be kept intact and reliable, and it is strictly forbidden to dismantle them without permission. .

24. Factory employees must pay attention to the warning signs and all safety signs hung on site, and no one is allowed to move or damage them at will.

25. Those who need to use naked flame in the production area of the factory must obtain the consent of the safety inspection team and go through the relevant formalities.

26. Employees of the company must wear labor protection articles according to regulations;

27. When starting the machine, it is required to check whether the electrical switches, buttons and safety devices of machine tool grounding wire are intact;

28. It is forbidden for the press operator to operate the equipment with the foot switch. Those who have to work with the foot switch must obtain the consent of the workshop leader. When working with the foot switch, it is forbidden to step on the foot switch all the time.

29. The safety devices on the equipment shall not be turned off or abandoned by themselves. If they need to be removed due to work, they must be approved by the workshop leaders;

3. When a punch worker is working, it is forbidden to put his head or hands and other parts of his body between the upper and lower dies. If necessary for cleaning or other reasons, he must turn it off in advance.

31. The disassembly and assembly of temporary power cables (such as electric fans, gun drills, etc.) must be operated by electricians, and others are not allowed to do it by themselves. The temporary power cord must not be pressed under heavy objects, and it must be put away after use;

32. If the equipment operator has something to leave the machine tool, he must turn it off to avoid injuring others by accident;

33. The crane and forklift shall be started by the personnel designated by the company, and others shall not start it without authorization;

34. Workshop workers are not allowed to wear sandals and slippers to work. Operators of drilling machines and tapping machines are forbidden to wear gloves. Operators of grinder and spot welder must wear protective glasses. Employees of the company are strictly forbidden to go to work after drinking.

35. Chemicals, medicines, oils, etc. shall be kept by special personnel, and shall be approved by the keeper when they need to be used. Toluene for cleaning shall be put into containers and placed in designated safe places after use.

36, oxygen, acetylene, oil and other inflammable and explosive articles have special places, and shall not be placed at will;

37. Fire fighting equipment shall not be intentionally damaged or moved without authorization;

38. The fire escape should be unobstructed, and no articles should be piled up, and no articles should be piled up on or beside the fire hydrant.

39. Open flame shall not be brought into the place where inflammable and explosive articles are placed;

4. If hot work is required due to work operation, the hot work unit shall fill in the "Temporary Hot Work Application" according to regulations, and the operation can only be started after certain fire prevention measures are taken with the consent of the safety department;

title: standard clauses of fire safety management system

1. The principle of "putting prevention first, combining prevention with elimination" and "whoever is in charge is responsible" must be implemented in the fire prevention work in the factory.

2. Employees in the factory must be trained in fire fighting knowledge and safety on a regular basis, and be skilled in using fire fighting equipment.

3. Flammable and explosive storage areas must be clearly marked with fire prevention.

4. If there is an open flame, the operator shall not leave his post, take safety precautions and extinguish the flame when leaving.

5. Check the electrical wiring regularly, and do not connect electricity privately at will, and use high-power electrical equipment.

6. Check the fire-fighting equipment regularly to ensure that it is effective and complete. If any unsafe hidden danger is found, it shall be ordered to rectify immediately.

7, strictly in accordance with the relevant national fire management regulations, to ensure the fire safety of the factory.

8. Place the fire extinguisher in a dark and backlit place, not in a high temperature place.

9. Fire extinguishers should be kept away from high-temperature fire sources to avoid high-temperature explosion.

1. Check the weight of extinguishing agent regularly once a year. If the leakage exceeds 5% of the original weight, find out the reason and make up for it.

11. Factory employees must be trained in fire fighting knowledge on a regular basis and be skilled in using fire fighting equipment.

12. Call 119 immediately if you find a fire alarm.

13. Keep the fire-fighting equipment in personal care, and check it at any time to ensure that the fire-fighting equipment is in good condition.

title: standard clauses of warehouse management system

1. Raw and auxiliary materials warehouse:

1. Warehouse keepers should fill in the Purchase Order according to the material needs of various workshops and departments, submit it to the general manager for approval, and then submit it to the administrative department for purchase.

2. It is the responsibility of the warehouse keeper to inform the quality inspection personnel about the mining.