Requirements: Management system of machining workshop

The management system of stamping workshop is attached for reference and should be formulated according to the actual situation of the enterprise.

I. General rules:

In order to standardize the workshop work order, improve production efficiency and ensure product quality, this management regulation is specially formulated for the stamping workshop to implement according to this system.

Second, the scope:

Operational guidelines and codes of conduct applicable to the operation and management of stamping workshops.

Third, the management requirements:

1. Cultivate and create the team spirit of all employees in the workshop, and achieve "four unifications", that is, unity of concept, unity of dress, unity of action and unity of operation.

2. The improvement of efficiency depends on encouragement, mutual assistance, coordination and agitation.

3. According to the actual situation of the product:

A) Make reasonable arrangements to create posts, posts and personnel.

B) The tools and materials needed for production shall be fully equipped, and there is no shortage of things.

C) If the post is abnormal, it should be found in advance and corrected in time.

D) Pay attention to the output and insist on publicizing the output every day.

4. Machine maintenance and arrangement:

A) Keep the work scope clean and free of sundries every day. All materials should be aligned according to the yellow line, and the line pressing is not allowed to ensure the smooth logistics (safety) channel.

B) tidy up the scope of work before coming off work, clean the machine and the ground, ensure that there is no dirt in some dead corners, put the stools in a unified way and keep them clean.

C) Employees shall carry out daily maintenance and maintenance of the machines and equipment they operate, and carry out regular maintenance on the dates of 15 and 30 or 3 1 every month.

Four, job requirements:

1. Job requirements of punching machine (including blanking and forming)

Before starting the machine:

A) Check the lubrication of all parts to ensure that all lubricated parts are fully lubricated;

B) Check whether the mold installation is correct and reliable;

C) Before opening the flywheel and clutch, please be sure to separate them.

D) When the motor is started, check whether the rotating direction of the flywheel is consistent with the rotating sign;

E) Manually idle for several times before use, and check the working conditions of brakes, clutches and control components.

F) At the beginning, the blanking force must be verified, and it is forbidden to work overload.

G) Before starting the machine, non-operating personnel should leave the operation area and clean up the sundries.

When operating:

A) After the puncher is started, 1 person will feed and punch. Others are not allowed to press the key or step on the switch board, and are not allowed to reach into the working area of the punch or touch the operating part of the punch with their hands.

B) Manual lubricating oil pump shall be used regularly to deliver lubricating oil to lubricating points.

C) concentrate on the operation. It is forbidden to talk and do, and cooperate with each other to ensure safe operation.

D) It is forbidden to punch holes in interlayer feeding, and the second feeding can only be carried out after the previous punching or the removal of surplus materials.

E) During the operation, it is forbidden to put any part of the body into or out of the mold, and special tools should be used.

F) If abnormal sound and mechanical failure are found in the punching machine, immediately turn off the power switch for inspection.

G) Always pay attention to quality during operation, including size, aperture, shape and surface scars.

After operation:

Clean the machine or its surroundings, and do a good job in machine maintenance (including oiling and checking the tightness of the mold, etc.). ).

When installing and removing the mold:

A) When installing and disassembling the mold, the power supply must be cut off first.

B) Mold installation must be firm and reliable. Height adjustment and closing should be done manually and step by step. Before the adjustment is confirmed, it is forbidden to pick up the car.

C) Dismantling the mould must be carried out in a closed state.

D) After the mold is removed, check the knife edge or punch pin. If the burr exceeds the standard, repair the mold in time to ensure that there is no abnormality when it is used next time.

2. Requirements for shunting posts:

A) Select the corresponding tap and clamp it according to the technical requirements.

B) Fix the workbench, fixture and rocker arm firmly before tapping, and it is forbidden to tap directly by holding the workpiece by hand.

C) Fix the fixture in the center of the workbench as far as possible to prevent the clamping from loosening.

D) It is forbidden to open clothes or wear gloves when operating, and don't leave your head too close to the hole drilling machine. Female employees' hair should be coiled up, and male employees should not have long hair.

E) When cleaning the machine, changing the tap, changing the belt or refueling, stop the machine before handling.

F) When long and thin tapping is used, the bracket should be padded in advance.

G) Pay attention to the quality when tapping, and avoid the phenomenon of large screw, non-tapping or non-penetration.

3. Riveting process requirements (including riveting and riveting):

A) Check whether the rivets, handles, toolholders and rivet covers conform to the products produced, whether the color and brightness of the copper parts are correct, and whether the accessories are deformed.

B) The riveting station shall check whether the riveting cover conforms to the products produced, and pay attention to the tightness adjustment during riveting.

The above two stops require everyone to work together in Qi Xin and have a team concept.

Verb (abbreviation for verb) Environmental sanitation and order:

1. Employees have the obligation and responsibility to keep the workshop environment clean and orderly, and the articles (materials) are placed orderly.

2. Members of the riveting team shall clean up the workbench and work site every two hours.

3. The team leader is responsible for cleaning the public area.

The vehicle controller is responsible for the cleaning of this office.

5. Smoking is strictly prohibited in the workshop and workshop office.

Six, the production process control:

1. production task: the workshop leader completes the production task with good quality and quantity in a planned way within the specified time according to the requirements of the company's production task list. If it cannot be completed, it shall be reported to the superior supervisor for coordination immediately; At the same time, effectively arrange workshop production, ensure the normal production of each group, and avoid poor connection and delay.

2. Product quality: On the premise of ensuring that the product parts meet the quality requirements and the information is correct and complete, especially the quality of the first product, we should always pay attention to the quality of the product during the production process, and the inspectors should conduct inspection and sampling inspection according to the specified time requirements to avoid common quality problems and quality accidents. If quality problems are found, they should be solved on the spot. If they cannot be solved in time, they should be reported to the superior supervisor quickly so as to solve them as soon as possible. When replacing the die, the stamped product must be tried out and checked before stamping. In order to find material problems or mold problems in time, and should respond to the superior supervisor in time and put forward good suggestions.

3. Product quantity: each team leader and relevant responsible person will put the products produced by the team into storage in time, and complete the handover and acceptance procedures with the personnel of relevant departments.

4. Safety in production: When going to work every day, first check the power supply, wires and mechanical equipment of the whole workshop to ensure that there are no potential safety hazards before production; And on the 6th, 30th or 30th of each month, conduct a comprehensive inspection of the fire extinguishers and fire hoses in the whole workshop. Workers are not allowed to leave the machine and closely monitor the operation of the machine. Turn off all the power in the workshop when you get off work. It is forbidden to keep the machine running when no one is around. At the same time, the personnel on duty should check their employees one by one according to the regulations, and all employees should actively cooperate to prevent the outflow of public property in the workshop.

5. Saving and saving: Each team leader must check or re-weigh the required quantity of spare parts and materials to ensure the correct quantity. In case of any abnormality, he should report to the superior in charge in time, regularly collect the nonconforming products in production, focus on maintenance and replacement, actively control and collect the surplus materials and products in the production process, and store them in categories.

6. Production coordination: In daily work, vehicle management personnel should actively communicate and coordinate with other relevant workshops (departments). If they do have difficulties, they can report to their superiors and ask for support.

Seven, workshop discipline:

1. All employees must strictly abide by the rules and regulations of the company and workshop during their work.

2. Employees must wear factory labels to work correctly, and they must wear factory clothes to work without special circumstances.

3. Employees are not allowed to arrive late or leave early, and the normal working hours are 10 hour every day. If overtime is needed in production, the company will notify you temporarily. If you have something to ask for leave, you need to explain the reasons to the workshop supervisor and write a leave note, which can only be carried out after approval. Offenders will be dealt with according to the attendance management method.

4. Employees should dress neatly at work and are not allowed to bring any food to the workshop to eat; Be polite. All employees should speak Mandarin as much as possible during working hours. They should not have the concept of fellow villagers in their work and management activities, but should be everywhere.

5. When going to work, the vehicle management personnel should give patient guidance and help to the employees in each position, and must not lose their temper with the employees, let alone ignore the reasonable requirements put forward by the employees, and abide by the office management system and this management system.

6. The person in charge of keeping the workshop keys should have a sense of responsibility, and may not entrust others to keep the keys or lend them to others without authorization. After work, employees are not allowed to enter the workshop without permission.

7. At work, employees must stick to their posts and must not walk around. They must actively cooperate in their work, never wait and see passively, and never be lazy or slip away from their posts.

8. At work, if you are passive and don't work hard, it will affect others' work mood or fail to finish the work on time, or even say and do something unrelated to the work. Those who have a bad attitude will be fired.

9. It is not appropriate to answer personal calls, send text messages or chat online during work hours. In principle, personal calls are not allowed during office hours. If you have answered, you should explain to the caller that you are at work and can't affect your work. This process should not exceed two minutes; If people often answer personal calls, they will be asked to turn off their mobile phones during work, otherwise they will be handed over to their superiors for handling. It is particularly emphasized here that the work at hand must be handled well before answering the phone, otherwise the parties concerned will bear all the responsibilities for the adverse consequences, and if there are special things to answer the phone, they should report to the person in charge.

10. When working, employees in each group must keep a certain distance from the machine and must not operate in an unsafe state. At the same time, we should consciously do self-inspection and mutual inspection. When problems are found, they should be reported to the vehicle management personnel in time. They are not allowed to use unqualified materials without authorization and let unqualified products flow into the next process. They must work in strict accordance with the quality requirements, otherwise they will be punished according to the seriousness of the case.

1 1. During the production time, employees must obey the work arrangement of managers and use the instruments and equipment issued by the company correctly. Do not use equipment and instruments that are not in this position. Production equipment should be handed in when not in use, otherwise it will be punished in violation of regulations.

12. Workshop staff must operate according to safety regulations and are not allowed to adjust the machine without authorization. Without authorization, they are not allowed to operate equipment and machines that are not of their own type. If personal and equipment accidents are caused by illegal operation, compensation will be made according to the losses.

13. Nothing should be piled up in the logistics (safety) channel.

14. The defective products of employees in the production process must be clearly distinguished and clearly marked, and must not be confused. Accessories and tools must not be thrown at will, and products that fall to the ground must be picked up in time.

15. After the production method is determined, no one can change it at will. If errors are found during the work, they should be stopped immediately, and the person in charge of the relevant unit should be informed to discuss with them, and changes can be made only after approval and signature.

16. During the operation, employees are not allowed to approach or talk, which will affect their work.

17. All employees must work according to the operating procedures, and violators will be punished according to the seriousness of the case.

18. Each type of work must be inspected and supervised by the workshop director (supervisor). Do not muddle through, falsely report the quantity, and cooperate with the quality inspectors. Do not contradict or abuse. Those who refuse to mend their ways will be punished according to the seriousness of the case.

19. Pay attention to saving water and electricity at work, and turn off water and electricity at any time after work.

20. Don't stay in the workshop for lunch break or do other things at noon (no special circumstances).

2 1. Pay attention to whether there is theft in the post at any time when going to work, and fire the thief in the workshop immediately. And shall be investigated for criminal responsibility.

22. Employees are not allowed to enter and leave the office without permission, take office supplies, read files, etc.

23. Employees put forward reasonable suggestions, which will be rewarded according to practical value once adopted.

24. Employees should supervise each other, and once those who harbor or conceal bad behaviors are verified, hell to pay will give appropriate rewards to the verified informants.

25. During the working period, when the workshop supervisor leaves his post, he should appoint a supervisor and ask his employees to obey the arrangement. The supervisor must try his best to complete the delivered tasks.

26. When tools and equipment are not allowed to be used due to functional obstacles, the person in charge must fill in the maintenance application form and submit it for maintenance, and mark it as "suspended use". There should be a maintenance report after maintenance.

27. After work, employees should clean up their work scope, keep the workshop clean and tidy, collect all kinds of tools, and hand over valuables to full-time staff for collection and custody. Employees have the responsibility to maintain environmental hygiene, spitting and littering are strictly prohibited, and all products produced in the workshop should be placed neatly.

28. Take care of public property, intentionally destroy or steal the company's property at work, regardless of public property or other people's property, will be immediately dismissed without pay, and according to the seriousness of the case, pay compensation twice the value of the stolen property or transfer it to the public security organ. If you accidentally damage the production and equipment, you should compensate according to the price.

29. Special note: In case of any conflict between the above matters and relevant company regulations, the company regulations shall prevail.

Panjin zhongya petroleum