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What are the ways of intelligent manufacturing in iron and steel enterprises?
Establishment of intelligent workshop: in 20 14 years, the intelligent workshop of 1580 hot rolling production line was taken as the breakthrough, and the industrial internet data integration and intelligent robots were the focus.
International cooperation: Baosteel Siemens joint exploration industry 4.0 project started 20 15.
Promotion of business technology model: Baosteel and Siemens signed an intelligent manufacturing (Industry 4.0) strategic agreement on 20 16 to further promote intelligent manufacturing, establish a business technology model that can be promoted in the steel industry or other industries, and provide an implementation model for China's supply-side reform.
2. Nangang
Implement machine substitution: Take the key link machine substitution as the starting point, try and practice the whole process machine substitution, and improve the intelligent production level. 20 15, the temperature measuring and sampling robot was successfully applied to the steelmaking production of Nangang electric furnace.
Pay attention to cooperation with foreign advanced enterprises: establish a collaborative innovation base of intelligent manufacturing with Baden Group in Baden Nangang, Germany, train more management and technical talents, carry out in-depth cooperation in intelligent factories, and build a full-process plate production line with intelligent manufacturing, intelligent service and intelligent logistics.
Intelligent equipment development: Cooperate in the development of special intelligent equipment such as refining furnace robot, converter and continuous casting machine automatic slag adding robot.
Carry out industry intelligent service: further expand cooperation with Baden Group in the fields of metallurgical robot application, environmental protection project consultation and factory training, and gradually open the metallurgical robot service market in China.
3. Meigang
Strengthen study and raise awareness: all staff study and discuss the special reports of Thinking about Intelligent Manufacturing and Preliminary Thinking about Promoting Intelligent Manufacturing Technology in Meigang, and form a systematic concept and clear understanding of the company's intelligent manufacturing status and promotion ideas.
Clear objectives and steady progress: it is proposed to reduce manual operation and improve automation ability; Comprehensively promote the construction of regional and process information monitoring platform; Help to formulate the five planning objectives of the company's intelligent manufacturing planning, and realize the gradual advancement from mechanization, automation, informationization to intelligence.
Step-by-step system planning: set up an intelligent manufacturing promotion project team, promote 83 intelligent manufacturing projects by classification, make full use of existing resources, invest urgently needed resources in time, give full play to the role of all units in intelligent manufacturing promotion, and encourage all units to promote them in a planned and step-by-step manner.
4. Shagang
Industrial robots: such as electric furnace steelmaking temperature measurement, billet spraying robots, intelligent identification devices, etc.
Self-service delivery system: self-service polishing and stamping functions of delivery documents, delivery code documents and delivery documents are realized.
Mobile terminal application: realize the application of mobile phone technical supervision system, online spot check, safety supervision, scrap classification and online technical supervision of mobile devices such as PDA.
Online Logistics Park: Accelerating the Construction of Kowloon Iron and Steel Logistics Park
5. Angang Mining
Informatization construction: build GIS three-dimensional comprehensive geological information system, basic data automatic collection system, production execution system (MES), decision analysis system, etc. And form AMS (saddle mine management system).
"Conscious Cloud" application system: the utilization rate of server resources has increased from 10% to 80%, and the annual direct economic benefit is 260 million yuan.
Financial management platform: realize the transformation of financial work to core business such as strategic decision analysis, capital operation and strengthening financial management and control ability.
The construction of "smart mine" includes five levels: intelligent people-oriented management, intelligent decision support, intelligent business collaboration, intelligent production execution and intelligent equipment management and control. It has built a mine information management platform with international advanced level and passed three international certifications, which is in line with international standards.
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