How to implement 5S management in the manufacturing workshop?

(1) Arrangement of 5S management content in the workshop

1. Arrangement content: Separate the people, things, and things that are necessary and unnecessary, and then separate the unnecessary people, things, and This is the first step to start 5S consulting on-site management in China.

2. Key points of organization:

① Classify the actual placement and stagnant items at the production site, and distinguish what is needed on site and what is not needed on site ;

② For items that are not needed on site, such as leftover materials, excess semi-finished products, cut off materials, chips, garbage, waste products, excess tools, scrapped equipment, and workers’ personal lives supplies, etc., we must resolutely clean up the production site. The focus of this work is to resolutely clean up unnecessary things on site.

③ Thoroughly search and clean the front and rear of each workstation or equipment, the left and right passages, the upper and lower parts of the factory building, the inside and outside of tool boxes, and all blind spots in the workshop to ensure that there is nothing unused on site. Resolutely doing this step well is the beginning of establishing a good style.

3. Purpose of finishing: ① Improve and increase the working area; ② There is no debris on site, the streets are smooth, and work efficiency is improved; ③ Reduce the chance of collision, ensure safety, and improve quality; ④ Eliminate management problems Error accidents such as mixing and mixing; ⑤ It is helpful to reduce inventory and save money; ⑥ Change the style and improve work mood.

(2) Rectification of 5S management content in the workshop

1. Content of rectification: Quantify and position the necessary people, things, and materials. After sorting out the previous step, scientifically and rationally arrange and place the items that need to be left at the production site so that you can get what you need as quickly as possible and complete the work under the most effective rules, systems and simplest processes. .

2. Key points of rectification:

① Objects should be placed in fixed places and areas to facilitate search and eliminate errors caused by mixed placement;

②The placement of items must be scientific and reasonable. For example, according to the frequency of use of items, frequently used items should be placed closer (such as placed in the work area), and occasionally used or infrequently used items should be placed farther away (such as concentrated somewhere in the workshop);

③ Visualize the placement of items so that items that are loaded in a certain amount can be clearly counted. The areas where different items are placed are distinguished by different colors and markings.

3. Purpose of rectification: Reasonable placement of items on the production site is conducive to improving work efficiency and product quality, and ensuring production safety.

(3) Cleaning of 5S management content in the workshop

1. Cleaning content: Clean the workplace, and repair the equipment immediately when it is abnormal to restore it to normal. Dust, oil, iron filings, garbage, etc. will be generated at the production site during the production process, making the site dirty. A dirty site will reduce equipment accuracy and cause frequent failures, which will affect product quality and make safety accidents difficult to prevent. A dirty site will also affect people's working mood and make them unwilling to stay for a long time. Therefore, cleaning activities must be used to remove those dirt and create a bright and comfortable working environment.

2. Key points of cleaning:

① Clean the items you use by yourself, such as equipment, tools, etc., instead of relying on others or adding special cleaners;

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② Clean the equipment and focus on the maintenance of the equipment. Cleaning equipment should be combined with equipment inspection, cleaning means inspection; cleaning equipment should also do equipment lubrication work, cleaning is also maintenance;

③Cleaning is also for improvement. When cleaning the ground and finding flying debris or oil and water leakage, identify the cause and take measures to improve it.

3. Purpose of cleaning:

① Good working environment and working mood;

② Maintenance of equipment;

③ Yes Abnormalities are discovered immediately;

④ Neat and tidy working environment, beautiful mood.

(4) Cleaning of 5S management content in the workshop

1. Cleaning content: After sorting, rectifying and cleaning, it must be carefully maintained to keep the site in perfect and optimal condition.

Cleaning is the persistence and depth of the first three activities, thereby eliminating the root causes of safety accidents. Create a good working environment so that employees can work happily.

2. Key points of cleaning:

① The workshop environment must not only be tidy, but also clean and hygienic to ensure the health of workers and improve their enthusiasm for work;

②Not only the items must be clean, but also the workers themselves must be clean, such as work clothes must be clean, appearance must be tidy, haircuts, shaving, manicure, bathing, etc. must be done in a timely manner;

③Workers must not only do Be physically clean, but also be mentally "clean", be polite and respectful to others;

④ Keep the environment free from pollution and further eliminate turbid air, dust, noise and pollution sources and eliminate occupational diseases.

3. Purpose of cleaning: energy saving, consumption reduction, pollution reduction, efficiency improvement.

(5) Literacy of 5S management content in the workshop

1. Literacy content: Literacy is education. We strive to improve the quality of personnel and develop the habit and style of strictly abiding by rules and regulations. This is the core of the 5S management content in the workshop. Without the improvement of personnel quality, various activities cannot be carried out smoothly, and even if they are carried out, they cannot be sustained. Therefore, when grasping the content of 5S management in the workshop, we must always focus on improving people's quality.

2. Key points of literacy:

① Only by adhering to 5S management every day can you develop good habits;

② Conduct company and department inspections on each team member Study and training of various rules and regulations.

③ Comply with various management systems within the workshop, including work flow, labor discipline, production safety, equipment management, work station equipment management, turnover management, salary management, etc.

④ Conduct a selection of workshop team members every year, and report outstanding employees to the company for certain rewards. The content of the assessment is mainly personal ethics (professionalism, sense of responsibility and ethical behavior standards), diligence (work attitude), ability (technical ability, efficiency and quality of completing tasks, error rate), performance (work results, ability to perform tasks) Carry out creative work) four aspects.

3. The purpose of literacy: to improve people’s quality and make employees take any work seriously.