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Standardized propaganda slogan
5S management has five characteristics: basic, systematic, mass, normative and dynamic.
Second, the effect.
1, improve corporate image
2. Improve production efficiency
3. Improve the inventory turnover rate
4. Reduce failures and ensure quality.
5. Strengthen safety and reduce potential safety hazards.
6. Develop saving habits and reduce production costs.
7. Shorten the operation cycle and ensure delivery.
8. Improve enterprise spirit and form a good corporate culture.
Three. 5S management content
1, noun explanation: "5S" is the abbreviation of content: 1S, which is five words: Seiri, 2S, Seiton, 3S, Seiso, 4S, Seiketsu and 5S and Shitsuke. Because the first letter of these five words in the Romanization of Japanese is "S", they are called "5S" for short, and activities such as sorting, rectifying, cleaning, cleaning and self-cultivation are called "5S" activities.
2. Specific contents:
Content of "5S" activity
arrange
The first step to improve the production site is to separate the needed people, things and things from the unwanted people, things and things, and then deal with the unwanted people and things. Its main point is to classify all kinds of articles actually placed and stagnant at the production site, and to distinguish what is needed and what is not needed at the site; Secondly, we must resolutely clean up unnecessary items on the site, such as used materials, redundant semi-finished products, scraps, scraps, garbage, waste products, redundant tools, scrapped equipment, workers' personal daily necessities, etc. The focus of this work is to resolutely clean up unnecessary things on the construction site. The front and back of each station or equipment in the workshop, the left and right sides of the passage, the up and down of the factory building, the inside and outside of the toolbox and the dead corner of the workshop should be thoroughly searched and cleaned to realize everything on site. Resolutely doing this step is the beginning of establishing a good style of work. Some Japanese companies put forward the slogan: efficiency and safety begin with the end! The purpose of dressing is: ① to improve and increase the working area; (2) The site is free of sundries and the streets are unobstructed, thus improving work efficiency; (3) reduce collision opportunities, ensure safety and improve quality; (4) Put an end to management mistakes such as mixing and placing; ⑤ It is beneficial to reduce inventory and save money; ⑥ Change working style and improve working mood.
(2) rectification
Quantify and locate the people, things and things needed. After the completion of the previous step, arrange and place the items that need to be left at the production site scientifically and reasonably, get the required items as quickly as possible, and complete the operation under the most effective rules and regulations and the simplest process. The main points of remediation activities are as follows: ① Items should be placed in a fixed place and area, so as to facilitate searching and prevent mistakes caused by mixing; (2) Articles should be placed in scientific and reasonable places. For example, according to the frequency of use of articles, things that are frequently used should be placed nearby (such as work area), and things that are occasionally used or infrequently used should be placed far away (such as concentrated in a certain place in the workshop); (3) Visualize the placement of articles, so that the quantitatively loaded articles can be seen and counted, and distinguish the areas where different articles are placed by different colors and marks. Reasonable placement of articles in the production site is conducive to improving work efficiency and product quality and ensuring production safety.
(3) cleaning
Clean the workplace, and immediately repair the equipment when it is abnormal, so that it can return to normal. Dust, oil, iron filings, garbage, etc. Will be produced in the production process of the production site, thus making the site dirty. Dirty scene will reduce the accuracy of equipment, cause frequent failures, affect product quality, and make safety accidents impossible to prevent; Dirty scenes will affect people's working mood and make people reluctant to stay for a long time. Therefore, it is necessary to remove those dirt through cleaning activities and create a bright and comfortable working environment. The main points of cleaning activities are as follows: (1) Clean your own belongings, such as equipment and tools, without relying on others and adding special cleaning agents; (2) Equipment cleaning, focusing on equipment maintenance. Cleaning equipment should be combined with point inspection of equipment, that is, point inspection; Cleaning equipment should be lubricated at the same time, and cleaning is also maintenance; ③ Cleaning is also for improvement. When flying debris and oil-water leakage are found when cleaning the ground, it is necessary to find out the reasons and take measures to improve them.
(4) cleanliness
After finishing, rectifying and cleaning, we should be careful to maintain the website in a perfect and optimal state. Cleaning is the persistence and deepening of the first three activities, thus eliminating the root causes of safety accidents. Create a good working environment so that employees can work happily. The main points of cleaning activities are as follows: (1) The workshop environment should not only be neat, but also clean and hygienic, so as to ensure the health of workers and improve their labor enthusiasm; (2) Not only articles should be clean, but also workers themselves should be clean, such as clean work clothes, neat instruments, timely haircut, shaving, manicure, bathing, etc. (3) Workers should not only be physically clean, but also be mentally "clean", be polite and respect others; (4) Protect the environment from pollution, further eliminate turbid air, dust, noise and pollution sources, and eliminate occupational diseases.
5] Literacy rate
Literacy is to strive to improve the self-cultivation of personnel and develop the habit and style of strictly observing rules and regulations, which is the core of "5S" activities. Without the improvement of personnel quality, all activities can not be carried out smoothly and can not be sustained. Therefore, to do a good job of "5S" activities, we must always focus on improving people's quality.
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