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Application of intelligent technology in mechanical engineering?
At present, China is in a critical period of transforming economic development mode and adjusting industrial structure. Major enterprises in the field of domestic mechanical engineering attach great importance to the application of intelligent technology. Combining intelligent technology with mechanical engineering scientifically and reasonably not only improves the production efficiency of enterprises, but also improves the quality of products.
1 intelligent mechanical engineering and its characteristics
(1) With the continuous development of computer technology, intelligent technology has been widely used in all walks of life in China, involving industry, agriculture, education, medical care, military affairs, finance and so on. Mechanical intelligence is a development trend of China industry in the future, and mechanical automation is the source of mechanical intelligence and the product of the combination of mechanical automation technology and intelligent technology. The application of intelligent mechanical equipment greatly improves the production efficiency and product quality, which is of great significance to the healthy development of operating enterprises.
(2) Intelligent mechanical engineering and mechanical engineering automation. At present, China has become a world-class industrial power, but it is not yet an industrial power. Big but not strong is mainly manifested in the relatively backward technical level. There is a huge gap between China and developed countries in both the field of mechanical automation and mechanical intelligence. Mechanical engineering automation means that in the process of mechanical production, the products produced by relying on automation equipment have certain automation characteristics. Mechanical automation can effectively improve the production efficiency and product quality of specific products. However, there is indeed a problem that it is difficult to change the production mode after it is formed, and it cannot meet the diversified needs of the modern consumer market. Moreover, mechanical automation technology still cannot get rid of the dependence on manual labor, which is mainly reflected in production planning, product promotion, equipment control and so on.
Intelligent mechanical working technology overcomes the above shortcomings. Combining automation technology with intelligent technology not only reduces the number of front-line workers, but also greatly reduces the work intensity of manual operation. The intelligent operating system can collect and process the relevant data generated in the process of mechanical operation, and the computer can flexibly guide the next action of mechanical equipment according to the calculated combination, which greatly improves the flexibility of mechanical equipment production and realizes the diversified production of product categories while ensuring production efficiency. Through the mutual integration and exchange of software, hardware, machinery and manpower, the intelligence and efficiency of mechanical equipment can be further improved, and the demand for modification services in a certain range can be easily met, so that mechanical equipment is no longer just a cold factory assembly line, but an intelligent mechanical equipment that can obey people's orders and accept people's transformation to a greater extent.
(3) The characteristics of intelligent mechanical work. Intelligent mechanical engineering has the advantages of four-stream integration, four-stream intersection, high efficiency and high quality. Intelligent system is the core of intelligent mechanical work, which can operate mechanical actions on site, adjust equipment operation mode according to actual conditions and improve product yield.
2 the application of intelligent technology
(1) intelligent mechanical engineering production equipment. Automation technology is widely used in mechanical engineering. In the past, industrial enterprises designed and assembled mechanical equipment in the form of assembly line, which had great efficiency and quality advantages compared with traditional manual workshops. However, with the improvement of China's scientific and technological level, urban residents have higher and higher requirements for consumer goods, and the products with serious homogenization produced by factory assembly lines have gradually become indifferent to the market. Especially in China, consumers' consumption of scientific and technological products is growing rapidly, and the products produced by assembly line mechanical array have little scientific and technological content.
Under the background of this market demand, industrial enterprises in China began to use computer technology, software engineering technology and wireless communication technology to increase the flexibility of automatic production equipment, and use software operation and data guidance to adjust mechanical equipment, thus replacing a lot of manual labor, reducing the cost of enterprises, and more importantly, improving the accuracy of their production process qualitatively. In addition, intelligent mechanical equipment greatly improves the safety and stability of industrial production process and reduces the possibility of production accidents. When mechanical equipment fails, the intelligent operating system can give an alarm at the first time, and at the same time accurately display the location and specific reasons of the failure, helping maintenance personnel to repair mechanical equipment and minimize the losses caused by unexpected production accidents.
(2) Intelligent production management of mechanical engineering. Intelligent technology brings not only mechanical operation, but also enterprise management to enterprise production. Management has always been the basic work of all enterprises in the market economy environment, and management is as important to enterprises as technology. Good enterprise management can greatly improve the production efficiency and market competitiveness of enterprises.
3 concrete application of intelligent technology in mechanical engineering
(1) crawler drilling rig. Crawler rock drills are often used in tunnel construction. As an important professional construction machinery, combined with intelligent technology, it can realize the intelligent control of impact times, rotational speed and drilling speed, and can also automatically measure the torque of drilling depth according to the texture of rock. (2) Dump trucks. Dump truck is a kind of unmanned mechanical tool, which has been widely used in mining industry. The flight direction is guided by hypothetical navigation method, and the error is controlled by mirror and laser sensor. Combined with GPS technology to control the operation of dump truck.
(3) Wheel loaders. The combination of intelligent technology and loader can form V-type automatic control movement, automatic shovel control system and acceleration slip regulation. Combined with the characteristics of articulated steering mode of wheel loader, a special control mode is adopted. (4) Rotary snow blower. In order to reduce the labor intensity of manual operation and improve the work efficiency of snow removal on pavement. The traditional road snow removal method is to use vehicle sensors to detect the road surface, identify the pre-set signs on the road and guide the vehicle's driving route. After the transformation of intelligent technology, the rotary snow blower realized the positioning of vehicles and the control of driving direction by using GISDUI/GPS.
(5) Automatic shielding. Using the combination of PLC single chip microcomputer and control lever, the cutter head of shield machine is automatically controlled, and the automation of shield machine operation control is realized. (6) excavators. The on-board computer can be used to locate the position of the bucket and make the bucket move along the predetermined working trajectory, and analyze the digging resistance of the bucket to adjust the engine power. (7) Cable excavator. Because the bucket is controlled by steel wire, the rotation control of the bucket is the key to automation when the boom rotates. Vision sensor can be used to detect the swing of the bucket, and the swing of the bucket can be controlled by changing the moving speed of the boom.
4. Automation construction of control system
The key to the intelligent operation efficiency of machinery lies in the intelligent degree of control system. A good intelligent control system can greatly reduce the cost of mechanical equipment in the process of operation, improve the ability of mechanical equipment to create economic benefits and improve the profitability of mechanical engineering enterprises. In the aspect of optimizing resource allocation, intelligent system is introduced to collect relevant data of mechanical operation, which not only greatly improves the work efficiency of mechanical scientific research and transformation, but also greatly improves the understanding of important machinery in enterprises, further strengthens the control ability of technicians on mechanical equipment, saves human resources and improves the economic benefits of mechanical engineering enterprises.
5 concluding remarks
With the rapid development of China's economy and the perfection of market economy, the survival pressure of enterprises in the free market is increasing day by day, which requires domestic enterprises to make full use of science and technology to realize product differentiation and survive in their own professional fields of automation, which cannot be separated from the assistance of intelligent technology. Intelligentization should be realized not only in the operation of mechanical equipment, but also in the management of enterprises, so as to improve the overall operating efficiency of enterprises.
The above are collected and sorted by Zhong Da Consulting Company.
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