Emergency plans for machinery and equipment

Sample emergency plan for mechanical equipment

In daily study, work and life, sometimes some unexpected events occur. In order to reduce the consequences of the accident, it is often necessary to prepare in advance Emergency plan preparation work. What formats should you pay attention to when writing an emergency plan? The following is a sample emergency plan for mechanical equipment that I carefully compiled. I hope it will be helpful to everyone.

Emergency plan for mechanical equipment 1

In order to effectively prevent the occurrence of sudden mechanical equipment accidents and minimize accident injuries, this plan is formulated based on the characteristics of this project.

1. All units should strengthen their leadership on mechanical equipment safety work, regularly organize operators to learn operating procedures, improve safety production awareness, troubleshoot equipment failures, identify problems, correct them in a timely manner, and eliminate hidden dangers.

2. Operators of mechanical equipment in each unit must hold an operation certificate issued by the relevant department and be familiar with the structure, principle, performance and safety technical requirements of the equipment. Operators are strictly prohibited from operating in violation of regulations, and mechanical equipment carries "diseases" "Operation.

3. Emergency rescue measures

1. Electric shock due to leakage. If there is electric leakage or electric shock in mechanical equipment, the parties involved should promptly report to the person in charge of the work area or the emergency team and take effective rescue measures. If an operator gets an electric shock, the person who got the electric shock should be disconnected from the power source as soon as possible and rescue operations should be carried out.

2. Brake failure. If the brake fails when going uphill and cannot be out of gear, release the accelerator, pull over, turn off the engine, use the handbrake to stop the car, and then ask someone to check it. If the brakes fail when going downhill, drive in a low gear without turning off the engine. Pull over to the side, drive to a flat place, turn off the engine, use the hand brake to stop the car, and then ask someone to punch you.

3. Lifting equipment accidents. When an accident occurs with the lifting equipment, immediately evacuate the on-site personnel quickly, notify the emergency rescue team, and organize personnel to deal with potential safety hazards of the derrick, electric hoist (winch), and connecting parts.

IV. Emergency Procedures

1. After an accident occurs, the parties concerned should immediately report to the person in charge of the scene. The accident reporting time shall not exceed 1 hour after the accident. The content of the report includes the time, location, unit, brief details of the accident, number of casualties, preliminary estimated direct economic losses and emergency measures taken, etc. At the same time, quickly contact 119 and 120 to deal with the accident scene.

2. Immediately activate the emergency rescue plan, set up an on-site rescue team, and implement on-site rescue work and investigation. Relevant units at the place where the accident occurs must strictly protect the accident site and take necessary measures to rescue people and property to prevent the accident from expanding and losses from aggravating. When it is necessary to move on-site objects due to rescue operations, they must make signs, take photos, record details and draw site maps. , and properly preserve the main traces and physical evidence at the scene.

3. After arriving at the scene of the major accident, the rescue team will immediately carry out rescue work according to the orders of the provincial emergency rescue on-site headquarters and the division of responsibilities, listen to the report of the unit where the accident occurred, and analyze the cause of the accident. Formulate emergency rescue plans and organize their implementation according to division of labor. Emergency plan for mechanical equipment 2

1. Analysis of accident types

1. The main causes of tower collapse accidents are overloading during hoisting operations, inclined lifting, wire rope and other connecting parts breaking during disassembly and installation, ground anchors pulling off, and deformation of the base of major wind and cargo rails when standing.

2. Folding tower accidents mostly occur when the tower collides with the building during the toppling process. In addition, when the tower machine rail is clamped with rail clamps and is seriously overloaded, since the tower crane as a whole cannot overturn, the bending moment generated by the load gravity is greater than the tower crane. The rigidity of the metal structure of the tower causes the tower to yield and deform, resulting in a folded tower.

3. The back mast of the tower crane is mainly due to operating errors such as excessive winding or excessive inclination, which causes the crane to be temporarily pulled up to a vertical state by the main hoist or luffing hoist, and then crosses the top of the tower and falls behind the tower body.

4． The folding arm is mainly caused by the serious bending, torsion deformation or even breakage of the lifting arm and balance arm under the action of external force. The reasons are accidents such as the back rod falling down and the tower. Due to the manufacturing quality, the installation is substandard, such as the center line of the pulley at the front end of the arm and the center line of the tower body. If the deflection is too large, the deflection will be too large after the hoisting load is stressed, and it will twist and break after the hoisting load is stressed.

5． Tower crane heavy object falling accidents are caused by the tower crane lifting load falling from the air. There are many reasons, such as the wire rope is broken, the hook is knocked over due to the winding poplar, the lifting wire rope joint fixed buckle is pulled out, the coil sample machine brake suddenly fails, and Electrical faults such as sudden loss of one phase of three-phase power can cause heavy objects to fall.

2. Main factors that caused the accident

1. Overloading, slanted lifting, overhanging, National Day suburbs, and overtraveling are human causes and are the direct result of illegal operations or operating errors, and they are all based on the failure of safety devices.

2. Excessive wear and hidden damage to machine parts are caused by inadequate inspection and maintenance by the operator.

3． The natural environment affects the strong wind and is an unexpected factor.

3. Carefully handle the three obstacles of human factors.

1． Safety technical barriers for construction managers, including administrative leaders. Construction managers and business leaders should take tower crane safety work as a major matter, quickly improve their technical knowledge on tower crane safety, and give full play to the role of equipment managers.

2. The safety psychological barriers of tower crane drivers are essentially the reflection of technical obstacles in the psychology of tower crane drivers. They have a fluke mentality, are overconfident, and do not operate according to operating procedures.

3． There are obstacles in the responsibilities of mechanical professional managers and technicians. Equipment managers must not only understand technology, but also have practical experience and maintain stability.

4. Strengthen the management of large-scale mechanical equipment at the construction site (including installation, disassembly, use, repair and maintenance)

1. Workers dismantling and assembling cranes must undergo special training and obtain work certificates.

2. Before operating, you must understand the performance of the crane and strictly follow the installation and disassembly procedures specified in the manual. It is strictly prohibited to make any changes to the disassembly and assembly procedures specified in the product manual.

3． Be familiar with the connection forms used to connect the disassembly and assembly parts of the crane's assembled slip-joint frame and the dimensions, regulations and requirements of the connectors used.

4． Know the weight of each disassembled component and the location of the lifting points.

5． When installing or dismantling a crane with a light and heavy closed balance arm, it is strictly prohibited to interrupt the operation by disassembling and installing only one arm.

6． When tightening bolts that require pre-tightening force, special readable tools must be used to accurately tighten the bolts to the specified pre-tightening force value.

7. The disassembly and assembly of the electrical parts of the crane required by the state must be carried out in accordance with the regulations of the national labor and personnel department by a formal electrician holding an electrician operation certificate issued by the state-stipulated department or by an electrical apprentice led by him. Disassembly and assembly by others is strictly prohibited. .

8. During crane operation, in addition to troubleshooting and repairing temporary faults, the driver must stop the machine every day to perform routine maintenance on the machine carefully, and lubricate it according to the parts, intervals and lubricants specified in the instructions for use.

9. After a crane failure occurs, it must be eliminated and repaired in time.

10． Install or hang windshielding objects such as placards and billboards on each metal structure of the installed crane.

11. Prepare anchors or traction ropes for other equipment.

12. Connect the crane and part or welding machine ground wire.

13． Use the crane's working mechanism, metal structure, and electrical system as attachments to other equipment, etc.

14． The safety devices and various instruments used on the crane are regularly calibrated, repaired, scrapped and updated in accordance with relevant regulations and are not restricted by the crane overhaul interval.

15. During the installation (disassembly) and use process, trained personnel need to be monitored, and monitoring records should be kept, and any problems should be reported to the superior department in a timely manner. ;