What is the safety standardization safety management standard of Nantong machinery enterprises?

safety standardization safety management evaluation standard of Nantong machinery enterprises

evaluation description

1. This standard is applicable to the safety management level evaluation of safety standardization of Nantong machinery enterprises.

the safety management of machinery enterprises refers to the comprehensive safety management of machinery enterprises.

2. Enterprises participating in the safety management standardization grade evaluation of machinery enterprises should conduct self-evaluation against the safety management evaluation form.

3. The safety management of safety standardization in machinery enterprises is divided into seven evaluation categories, and there are evaluation items under the evaluation category, as shown in Schedule A.. The evaluation items are given standard scores, and the evaluation items are evaluated according to the evaluation contents and methods, and the actual evaluation scores of each evaluation item are judged. The sum of the actual evaluation scores of each evaluation item under the evaluation category is the actual evaluation score of the evaluation category.

4. The safety standardization safety management standard of machinery enterprises is divided into 1 points, and the evaluation is divided into 1 points. According to the actual score, the standardized level of safety management in machinery enterprises is divided into three levels. Safety management assessment of the actual score of more than 9 points for the mechanical enterprise safety standardization level 1 safety management (referred to as level 1 safety management); The actual score of safety management evaluation is more than 8 points, but less than 9 points, which is the second-level safety management of mechanical enterprise safety standardization (hereinafter referred to as second-level safety management); The actual score of safety management evaluation is more than 7 points, but less than 8 points is the three-level safety management of mechanical enterprise safety standardization (hereinafter referred to as three-level safety management); If the actual score of safety management assessment is below 7 points, the safety standardization and safety management of machinery enterprises is not up to standard (referred to as safety management is not up to standard).

Schedule A: Self-evaluation/review form for safety management of machinery enterprises

Self-evaluation/review unit: self-evaluation/review time: from MM DD YY to MM DD YY

Self-evaluation/review team leader: self-evaluation/ Main members of the evaluation team:

evaluation category, evaluation items, evaluation contents, evaluation methods, actual scores

1. Management institutions and personnel

(18 points) 1. Safety management institutions and safety management personnel Enterprises should set up safety production management institutions and be equipped with corresponding full-time (part-time) safety production management personnel (if the total number of enterprises is less than 3, they can work part-time).

if the enterprise's dangerous goods storage facilities reach Class I and II storage facilities, or if the enterprise uses Class A and B dangerous goods and highly toxic chemicals, it must be equipped with full-time security officers. 8. Check the enterprise documents. If there is no establishment of safety production management organization and the appointment documents of full-time (part-time) safety production management personnel, the score will not be scored. If the full-time (part-time) safety production management personnel cannot meet the requirements, 5 points will be deducted until the score of this project is deducted.

2. Qualification of principal responsible person and safety production management personnel. The principal responsible person and safety production management personnel of the enterprise shall undergo training and assessment and obtain effective training certificates.

description: the main person in charge refers to the chairman (general manager) or factory director (manager) of the assessed enterprise (unit).

safety production management personnel refer to the person in charge of safety production, the person in charge of safety production management organization and their management personnel of the assessed enterprise (unit). 5 check the safety production qualification certificates of relevant personnel. If the issuing authority does not meet the Safety Training Regulations for Production and Business Units (Order No.3 of the State Administration of Work Safety) or the qualification certificate is not within the validity period, it shall be deemed that there is no certificate, and one person without the qualification certificate for safety production will be deducted 1 point. Until the score of this project is deducted.

3. Special operators must meet the following requirements when managing special operators:

(1) The operation qualification certificate of special operators is within the validity period, and shall be audited and verified annually;

(2) Special operators should hold relevant certificates;

(3) All special operation posts shall be staffed with personnel with valid special operation qualification certificates.

5 check the positions of special operators, their categories and certificates. If there are special jobs and no special workers, 2 points will be deducted if one job is vacant; 2 points will be deducted for each person who goes to work without special operation qualification certificate or whose qualification certificate does not meet the requirements; 1 point will be deducted for the lack of a special operation personnel's file. Until the score of this project is deducted.

Second, the safety production management system

(22 points) 1. The responsibility system for safety production should establish and improve the responsibility system for safety production of the following personnel or departments:

(1) the main person in charge;

(2) safety production management personnel;

(3) functional departments;

(4) personnel in each position. 7 check the relevant documents and records of the enterprise. The responsibility system for safe production without the issuance of an order by the principal responsible person of the enterprise is regarded as no responsibility system for safe production; There is no main responsible person, the person in charge of safety production and the person in charge of safety production management department, and the responsibility system for safety production does not score; The lack of a functional department of production safety responsibility system deducted 1 points; Lack of a class of personnel safety production responsibility system deducted 1 points; A class (a) safety production responsibility system is not clear 1 points; If the actual implementation is inconsistent with the provisions of the responsibility, 1 point will be deducted if one point is found; If the suitability of the responsibility system is not evaluated or the implementation of the responsibility system is not evaluated annually, 5 points will be deducted. Until the score of this project is deducted.

2. Safety production management system should establish and improve the following safety production management systems:

(1) Safety regular meeting system;

(2) safety inspection;

(3) occupational hazard prevention management system;

(4) safety education and training system;

(5) accident management system;

(6) Safety management system for external employment

(7) Hazard source management system;

(8) examination and approval system for safety technical measures;

(9) management system for the extraction and use of safety expenses;

(11) labor protection articles management system;

(12) safety production file management system;

(13) reward and punishment system for production safety. 7 check the relevant documents and records of the enterprise. The safety production management system without a release order issued by the main person in charge of the enterprise is regarded as no safety production management system, and 2 points will be deducted for missing a system; If the relevant units and personnel do not understand a certain system, it will be deemed that the system is not implemented, and 2 points will be deducted; The implementation of the system did not implement the annual assessment, a deduction of 2 points; 1 point will be deducted for the lack of records on the implementation of Class I system. Until the score of this project is deducted.

3. Equipment (special) management Equipment management should:

(1) Establish a complete and perfect equipment management system;

(2) The routine inspection, scheduled repair, renewal and scrapping of equipment shall be carried out as planned;

(3) check the daily maintenance of the equipment according to the regulations of the system, and handle the problems in time;

(4) complete equipment files;

(5) Only qualified special equipment produced by qualified manufacturers must be used;

(6) The main structure and safety devices of special equipment must be inspected regularly, and "running with disease" is strictly prohibited. Check the documents and records of the enterprise. Equipment management system is not complete, 1 points; If the routine inspection, scheduled repair, update and scrapping of equipment are not implemented as planned, 1 point will be deducted; Failing to check the daily maintenance of the equipment according to the regulations, 1 point will be deducted, and 1 point will be deducted if the problems are not handled in time; Equipment files are incomplete, 1 point will be deducted; If special equipment produced by unqualified manufacturers is used, 3 points will be deducted; if it is used without inspection, 1 point will be deducted; If the inspection is not conducted regularly, 1 point will be deducted, and 1 point will be deducted for "running with disease". Until the score of this project is deducted.

4. Post safety operation procedures Establish and improve post operation procedures for all types of work. 3 check all types of work (post) operation procedures. Lack of a type of work safety operation procedures deducted 1 point, until the project scores deducted.

III. Education and training of safety in production

(1 points) 1. The education and training plan of safety in production and the safety education and training of archival enterprises shall meet the following requirements:

(1) Make a perfect safety education and training plan;

(2) implement the "three-level" safety education and training system;

(3) Establish safety education and training files for all kinds of personnel (including migrant workers) in the enterprise, and summarize the training files by departments, with one person for each file;

(4) Evaluate and summarize the training effect and make continuous improvement. 5 on-site inspection and access to documents and records. This project does not score without training plan; No "three-level" safety education and training record, 1 point will be deducted for each person; Safety education and training files are not perfect, 1 ~ 3 points will be deducted as appropriate; No training effect evaluation and summary record, 2 points will be deducted at a time; 2 points will be deducted for one person who has not been trained. Until the score of this project is deducted.

2. Contents of safety production education and training. The training contents and time of all kinds of personnel meet the requirements of the Regulations on Safety Training of Production and Business Units (Order No.3 of the State Administration of Work Safety):

(1) Main persons in charge and safety production management personnel;

(2) other employees (including migrant workers, foreign visitors or learners);

(3) personnel involved in implementing new processes and technologies or using new equipment and materials;

(4) people who have changed their jobs in this enterprise or who have been absent for more than one year and re-employed. 5. Check the records of enterprise safety education and training, and conduct on-site ability test. No education and training record is regarded as no training, and no score is scored; Deduct 2 points if there is no education and training syllabus or teaching materials; If the training time and content do not meet the requirements, 1 ~ 3 points will be deducted as appropriate; One person's ability can't meet the requirements of safe production, 1 point will be deducted. Until the score of this project is deducted.

iv. "Three simultaneities" between safety production investment and safety facilities

(14 points) 1. Safety production investment should be:

(1) Make an annual safety technical measures plan;

(2) according to the plan and relevant regulations to extract the cost of safety technical measures;

(3) Cost of using safety technical measures as planned. 6. Check the annual safety plan and financial statements of the enterprise. If the safety technical measures plan is not approved as required, it will be deemed as no safety technical measures plan, and no score will be scored; There is no special fund for safe production in financial subjects, and 2 points will be deducted; Failing to extract and use safety expenses according to the provisions of the management system for the extraction and use of safety expenses, 2 ~ 4 points will be deducted as appropriate; The extracted safety expenses can't meet the requirements of safety production reward and daily safety management, and 4 points will be deducted. Until the score of this project is deducted.

2. The "three simultaneities" new construction, reconstruction and expansion projects of safety facilities should be as follows:

(1) In accordance with the provisions of relevant national laws and standards, all procedures such as project initiation, approval and review should be strictly implemented;

(2) The design, evaluation and construction units of the project should have corresponding qualifications;

(3) The investment in safety facilities should be included in the budgetary estimate of the construction project.

(4) the safety facilities shall meet the requirements of safety design, and the change of safety facilities shall be subject to the written consent of the original design unit.

(5) If the enterprise's dangerous goods storage facilities reach Class I and II storage facilities, or if the enterprise uses highly toxic chemicals, a special safety assessment should be conducted.

(6) After the safety facilities are completed, they can be put into use only after they have passed the inspection. Consult the relevant design materials, drawings and technical documents of the enterprise. Project approval procedures are incomplete, 2 points deducted; Design, evaluation or construction unit qualification is not in conformity with the provisions, 2 points; Investment in safety facilities is not included in the project budget, 2 points will be deducted; 2 points will be deducted if the project fails to conduct safety pre-evaluation or safety acceptance evaluation; 2 points will be deducted if the preliminary design has no "Safety Special Articles" or has not passed the examination; Safety facilities shall meet the requirements of safety design, and 1 point shall be deducted for one place; Change the safety facilities without the written consent of the design unit, a deduction of 1 points; Dangerous goods storage facilities reach Class I and II storage facilities, or enterprises use highly toxic chemicals, without special safety assessment, 2 points will be deducted; 2 points will be deducted if the safety facilities are put into use without acceptance. Until the score of this project is deducted.

V. Safety of production facilities and operations

(2 points) 1. Safety of production site (1) Production equipment should be arranged in an orderly manner according to process flow or cluster; Leave necessary maintenance space and safe passage;

(2) Materials, semi-finished products and products shall be placed in a fixed place and shall not occupy the safe passage.

(3) The protective facilities of the running, stamping and opening/closing equipment should be complete and intact, and safety interlock facilities should be set to prevent injuries caused by misoperation.

(4) The wiring specification of electrical equipment, grounding in line with the specification, and leakage protection facilities.

(5) The equipment shall be regularly maintained and maintained by special personnel, and it shall not run in spite of illness or overload.

(6) A detailed plan should be made for the overhaul operation. Formulate safety measures; When hot, etc. should handle the ticket.

(7) The gas cylinders and pipelines in the posts where Class A and B gases are used shall meet the safety requirements. 1. Check the scene. The layout of production equipment is chaotic; No maintenance space and safe passage, 3 points; 2 points will be deducted if materials, semi-finished products and products are placed to occupy the safe passage; 3 points will be deducted if the protective facilities of the operation, stamping and opening and closing equipment are incomplete or not in good condition, and there is no safety interlock facility; 1~2 points will be deducted if the wiring and grounding of electrical equipment are not standardized and there are no leakage protection facilities; 1 point will be deducted for not arranging special personnel to regularly maintain and maintain the equipment; 2 points will be deducted if the equipment is in sick and overloaded operation; 2 points will be deducted if the overhaul operation has no detailed plan or safety measures have not been formulated; Failing to apply for a ticket for dangerous operations such as hot work, 2 rounds will be deducted; 2 points will be deducted if the gas cylinders and pipelines do not meet the safety requirements for posts using Class A and Class B gases. Until the score of this project is deducted.

2. Safety signs (1) Post the post/type of work safety operation procedures at the appropriate position of the post, with specific contents.

(2) Safety signs and warning signs should be set up in conspicuous places in dangerous and harmful workplaces, and hazard notice boards should be set up for posts with occupational hazards

(3) Ventilation and lighting meet the requirements. 4 Check the site. If the post does not post the safety operation rules, 1 point will be deducted for each post, and 1 point will be deducted for the content that is not specific; Dangerous and harmful workplaces are not equipped with safety signs, warning signs and hazard notice boards, and 1 point will be deducted for each place; Ventilation and lighting meet the requirements, 1~2 points.

3, job safety (1) post personnel should be familiar with job operation skills and strictly implement safety operation procedures;

(2) Wear labor protection articles as required;

(3) No illegal operation or illegal command; Do not string posts, do not leave without authorization, and operate carefully. 3 Check the scene. The post personnel are not skilled in operation and do not implement safety operation procedures; Deduct 2 points; Failing to wear labor protection articles as required, 1~2 points will be deducted; Found illegal operation, illegal command, string posts, leave without authorization, deducted 2 points.

4. Special equipment (1) Special equipment should be tested regularly, and special equipment that has not passed the test shall not be used;

(2) The special equipment shall operate normally and safely, and shall be inspected at least once a month, and records shall be kept.

(3) Special operators should hold relevant certificates. 3 special equipment is not regularly tested, and the use of unqualified special equipment does not score; 2 points will be deducted if the special equipment fails to operate, is not regularly maintained and has no inspection record; Special operations, undocumented posts, deducted 2 points.

5. Storage safety of hazardous chemicals (1) Hazardous chemicals should be stored in special facilities. The fire resistance rating of the building and the distance from the surrounding fire prevention meet the requirements of the specification, and lightning protection is provided.