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Management system and reward and punishment measures of dispatching room of mixing station
Mixing station is the core department of the project, which is related to the project quality and economic benefits, so the management of mixing station is very important. The following is a comprehensive mixing station management system of well-known companies, including the following parts: laboratory management system, details of mixing station leadership positions, details of mixing station operators' post responsibilities, driver management regulations and equipment maintenance tools management regulations.
Driver management regulations
Chapter I General Principles
1. 1. In order to better mobilize the subjective initiative of vehicle drivers, do a good job in vehicle maintenance, improve service quality, and realize safe, high-speed, high-quality and low-consumption transportation tasks, these measures are specially formulated.
1.2. This method is applicable to all drivers of production and transportation vehicles of the company.
1.3. The vehicle management department of the company shall establish the driver's personal file, including: safe driving mileage, accident situation, compliance with rules and regulations and violation of regulations.
Chapter II Requirements for Drivers
2. 1. Drivers must abide by traffic rules, abide by drivers' professional ethics, be self-denying, be dedicated to public service, study business technology hard, do a good job in driving actively, and strive to be excellent drivers.
2.2. Be familiar with the technical performance and safe operation procedures of the vehicle you are driving, strictly implement the road traffic management regulations promulgated by the state and the company's rules and regulations, and drive a safe car.
2.3. "Stop three points rather than grab two points". Do civilized driving, safe and courteous, do not drive angry cars or heroic cars, consciously obey traffic management and maintain traffic safety. Accept the supervision and inspection of the traffic management department and the superior competent department with an open mind.
2.4. When driving, the driver must have complete certificates. Relevant documents include: driver's license, driving license, operation certificate, tax certificate, road maintenance certificate, insurance certificate, tail gas detection certificate, freight bill, vehicle purchase fee certificate, transportation management fee certificate and other documents required by relevant departments.
2.5. It is forbidden to drink and drive, and it is forbidden to give the car to a non-vehicle designated driver without permission.
2.6. Don't drive a "temporary car" or a "sick car". Don't drive a vehicle with incomplete safety devices, and do a good job of "three inspections" when driving. Find problems and solve them in time.
2.7. Take good care of the vehicle according to the "cross" operation method, so that the vehicle is always in good technical condition. Daily maintenance work must be carried out in each shift, including: keeping the car body clean, checking the operation, tightening bolts that are easy to loosen, adjusting abnormal gaps in various parts, and lubricating according to regulations.
2.8. In case of traffic accidents or special circumstances on the way, the driver should not panic, immediately notify the company dispatcher and vehicle management department, and pay attention to protect the scene to prevent traffic accidents.
2.9. When driving, you should concentrate on driving safely and obey the traffic rules. Those who are fined in violation of regulations shall be borne by individuals.
Chapter III Production Management System of Concrete Transporter
3. 1. The concrete transport vehicle is scheduled to perform the concrete transport task according to the specified command of the concrete transport vehicle scheduling system.
3.2. In order to ensure the continuity of concrete supply for multi-project construction and meet the construction requirements of customers, the driver of any concrete transport vehicle must unconditionally and actively cooperate with the dispatching for emergency mobilization of the vehicle, otherwise he will not obey the dispatching according to the punishment regulations.
3.3. Comply with concrete construction specifications.
3.3. 1. Before the concrete truck is loaded, the water in the mixing drum must be emptied, otherwise the concrete quality will be affected and losses will be caused, and it will be handled according to the reward and punishment regulations.
3.3.2. When loading concrete, observe the state of concrete before starting, and notify the dispatcher or laboratory attendant in time if any abnormality is found. During transportation, the mixing drum should rotate at a low speed (0.6~4 rpm). Before arriving at the site to feed the pump, the mixing drum should be properly rotated to make the concrete mix evenly, and then the reverse discharge can be carried out.
3.3.3. When transporting concrete or after arriving at the construction site, drivers are not allowed to add water to the mixing drum at will without the consent of our technicians, and drivers are not allowed to participate in the operation of adding water at the construction site to avoid unnecessary misunderstanding. If the contractor complains, it will be fined according to the reward and punishment regulations.
3.3.4. After the concrete truck arrives at the construction site, it shall cooperate with the constructor to ensure the concrete is safely discharged to the designated place. After the completion of concrete unloading, the construction party is required to confirm the completion of concrete unloading and sign before leaving.
3.3.5. The delivery time of concrete refers to the time from loading to on-site unloading, and the delivery time should be within 1.5 hours; When the maximum temperature is below 25 degrees Celsius, the delivery time can be extended by 0.5 hours. If the above time is exceeded, the driver should take the initiative to contact the dispatcher on duty in time to deal with the vehicle concrete.
3.3.6. When the concrete delivery is nearing completion, the concrete shall be replenished to the construction site according to the delivery order, and the delivery shall not be refused on the grounds of car washing, otherwise a fine will be imposed for disobeying the dispatch.
3.4. The driver is required to carefully fill in the arrival time and unloading time on the delivery note, and submit the delivery note and the driver's daily report to the dispatching room before 8: 00 the next day, otherwise the driver will be punished according to the punishment regulations.
3.5. When the concrete truck receives materials, the person in charge on duty shall bear the economic losses caused by the deviation of the receiving port or the reversing of the large tank.
3.6. Adhere to the system of succession.
Handover content:
A, concrete delivery location, concrete grade and transportation distance;
B, transportation routes and conditions of concrete;
C. Precautions.
List of driver punishment regulations
serial number
violate rules and regulations
Fines or warnings
Final punishment
first time
second time
the third time
0 1
Vehicle invoices and equipment daily reports are false and late.
30
50
100
02
Did not carefully check the wrong invoice.
30
50
If losses or accidents are caused, a fine shall be imposed according to the amount of losses.
03
Before loading concrete, there is water and a lot of foreign objects in the tank.
100
200
300
If no losses are found, a fine of 30% of the losses will be imposed.
04
Add water to the concrete in the tank at will.
100
200
300
05
Overspeed in the station (speed limit 10Km/h)
20
40
60
06
Arguing or fighting with customers
100
200
300
07
Do not obey the production scheduling arrangement
100
200
300
Waiting for duty or dismissal
08
Mechanical accidents caused by illegal operation
Compensation for all repair costs or dismissal.
09
Lost the license plate for the driver's personal reasons.
50
Bear the cost of replacement.
10
Delayed departure due to inadequate prenatal preparation.
50
100
200
1 1
Concrete transport vehicle starts with full load.
50
100
If the starter is burnt out, compensate according to the price.
12
Be detained for violating traffic regulations
Be fined at your own risk
13
Pour car wash water or waste water at will in the car wash.
20
40
60
Waiting for duty or dismissal
14
Flush radiator and intercooler with high-pressure water gun.
100
200
300
Compensation for all repair and replacement costs.
15
Gap slope
50
100
200
16
Don't wear a helmet when you arrive at the construction site.
20
40
60
17
Driving without permission
50
Waiting for duty or dismissal
The fourth chapter, the provisions of safety driving assessment and rewards and punishments for drivers of concrete transport vehicles.
4. 1. Where a traffic accident occurs, in addition to the administrative and criminal penalties decided by the traffic police department, the following penalties shall be given according to the size of the accident responsibility and the specific circumstances:
4. 1. 1. Those who take full responsibility for the traffic accident will be fined at 15% of the direct loss.
4. 1.2. Those who are mainly responsible for traffic accidents shall be fined at 12% of the direct losses.
4. 1.3. Those who are equally responsible for causing traffic accidents shall be fined at 10% of the direct losses.
4. 1.4. Those who bear secondary responsibility for traffic accidents shall be fined 5% of the direct losses.
4. 1.5. Whoever drives without permission or gives the car to a non-driver without the consent of his superiors will be fined 50 yuan; Those who caused the accident should compensate all economic losses, and according to the specific circumstances of the accident, they should be given disciplinary sanctions such as waiting for work and dismissal.
4.2. If the direct economic loss exceeds 10,000 yuan, in addition to financial punishment, a one-month probation period will be given, and if the circumstances are serious, it will be dismissed. During the probation period, you will not enjoy any bonus or subsidy, but only pay internship salary every month.
4.3. Evaluate "Red Flag Equipment" and "Excellent Driver (Operator)" and give a one-time reward (safety driving assessment is an important reference for evaluating year-end awards). At the end of the year, the company 1 "Excellent Driver (Operator)" was selected, and 400 yuan was given a one-time reward. Three sets of "Red Flag Equipment" were selected, and 200 yuan was given a one-time reward.
4.3. 1. Selection method: At the end of the year, the "Red Flag Equipment" award is determined according to the annual comprehensive evaluation results, and then "excellent drivers (operators)" are selected from the drivers who have won the "Red Flag Equipment" award.
4.3.2. The annual comprehensive evaluation results include the results of equipment maintenance and regular inspection, and the year-end evaluation of production and transportation workers by company leaders. All appraisals are conducted in the form of appraisal form, with full score 100. The inspection results of equipment maintenance account for 60% of the comprehensive evaluation results, and the year-end evaluation results of employees by company leaders account for 40% of the comprehensive evaluation results.
China construction civil engineering company
Yangquan demonstration high school projects department
June 3(rd), 2007
Detailed rules for job responsibilities of mixing station operators
1. Equipment operation
1. 1. Be familiar with the safety operation procedures of the mixer, and the operators shall cooperate with the equipment maintenance.
1.2. Be familiar with the functions of metering operation panel, mixer operation panel and aggregate cement operation panel, as well as the mechanical mechanism, actuator and execution sequence corresponding to each function key, instrument and warning light.
1.3. Be familiar with the functions of manual control keys on the surfaces of hybrid power board, auxiliary power board and collective power board and their corresponding mechanical mechanisms, power appliances and execution sequence.
1.4 each shift shall keep records of handover, equipment maintenance and repair. During handover, the concrete supply records shall be sent to ministry of materials and equipment, and the receiving records shall be made. The handover records of mechanical equipment shall be kept for future reference.
2. Inspection and maintenance of mixing plant and related equipment
2. 1. mixer:
2. 1.65438+
2. 1.2. Mechanical and others: check the sealing condition of the shaft end seal of the mixer in each shift; Regularly check the status of synchronous gear, power chain, power main reducer and power motor bearing; Check the discharge door (including finished product hopper) and cylinder regularly; Fastening and wear of blades and linings; Wear of feed inlet and chute and cleaning of adhesive; Cleaning of cameras and lighting equipment; The oil in the gas supply pipeline and oil cup and the accumulated water in the oil-water separator are discharged;
2. 1.3. mixer dust collector: check the linkage between each butterfly valve of the dust collector and the mixer; The working conditions of the active dust removal fan, dust removal back blowing device and vibrator; Check whether the vacuum pipeline is broken, whether dust is accumulated in the vacuum pipeline and cleaned; Dust accumulation and cleaning of dust collector's material accumulation department
2. 1.4. finished product hopper: cylinder for cleaning adhesive in hopper, oil cup inspection and filling of gas supply pipeline, and discharge of accumulated water in oil-water separator.
2. 1.5. The protective doors of each distribution box are closed in good condition to remove dust; Check the cleaning tools and lock them; Do a good job in the environmental sanitation of tool room and electrical equipment room.
2.2. Weighing system:
Check the leakage of cylinder and gas path, oil quantity in oil cup and water accumulated in separator and deal with it; Inspection and treatment of leakage of admixture, water pipeline and discharge port of metering hopper; Check the stop position of the admixture throttle groove; Inspection of sensors and circuits; Inspection and treatment of dust cover, soft joint and arch breaking device of hopper; Check whether there are sundries in the hopper and clean them up; Clean the admixture in the admixture barrel in each shift.
2.3. Receiving system:
2.3. 1. rotary distributor: check the operation of motor and reducer; Check the flexibility and reliability of the limit switch; The condition of chute and hopper and the cleaning of adherends; Clean the dust on the motor and reducer cover; Maintain all lubrication points.
2.3.2. High cement silo: compactness of silo body and compactness of each silo.
2.3.3. Bin: Check whether the cylinder action and valve opening are normal; Check and troubleshoot the gas supply pipeline, lubricate the oil cup of the cylinder and drain the accumulated water; Check the action of cement butterfly valve; Check the leakage of water supply system and the damage of protective plate and sleeve; Clean the dust in the distribution box.
2.4. Mechanical room:
2.4. 1. Check the fan load, temperature rise and belt tension; Lubricate the shaft end bearings of the fan and feeder; Check the lubricating oil level of the fan and the reducer of the feeder, and add or replace it as needed; Fan filter cleaning; Check whether the gate valve and powder conveying pipeline at the bottom of the cement silo are leaking and clean them up; Check whether all pneumatic valves and solenoid valves are flexible; Clean the power control panel; Clean the dust and sundries on the motor chain cover; Working conditions of each arch breaker
2.4.2. Air compressor: check whether the air compressor has overtemperature shutdown or fault prompt, and handle it in time; Check the motor belt and its tension; Clean the air filter of the air compressor regularly; Regularly check the lubricating oil level of the air compressor; Drain the condensate from the gas storage tank, air dryer and oil-water separator in each shift.
2.5. Feeding system:
2.5. 1. aggregate conveying equipment: check belt operation and interface; Check the action of each discharge cylinder and the opening and closing of the bucket door; Check the operation of the belt idler; Check whether the motor operation and temperature rise are normal; Regularly check the oil level of the driving drum; Gas path sealing, oil level in oil cup and drainage; Check whether the flow sensor is normal; Clean the adhesion between the reversing wheel and the tensioning wheel in each shift; Power supply lines and lighting conditions; Adjustment of scraper of belt head: adjustment of sweeper in belt; Check whether the positioning screw and oiling screw of the driving drum are loose; Whether the sprinkler works abnormally; Wear degree of transfer hopper and cleaning of adherends; Oil at all lubricating points.
2.5.2. Operation of motor and water pump; Water pipes and valves are leaking; Check the liquid level in the oil chamber of the water pump, and add it immediately if it is insufficient; Check the liquid level of the pool at any time, and replenish it in time when it is insufficient; Check the working condition of the water pump in the well; Is the plum summer sleeping mat intact?
2.6. Admixture equipment:
Leakage of pipes and valves; Operation of admixture pump
3. Complete other tasks assigned by company leaders.
Note: The above work must be taken seriously. The machinery management department will inspect the equipment according to the maintenance records reported by the auxiliary workers and operators, and refer to the inspection results when determining personal income.
China construction civil engineering company
Yangquan demonstration high school projects department
June 3(rd), 2007
Rules for leadership positions of mixing stations
1, technical function
1) Be familiar with the functions of each operation panel, the mechanical mechanisms, actuators and their execution sequence corresponding to each function key, instrument and warning light. Familiar with the functions of manual control keys on each operation panel and their corresponding mechanical mechanisms, power appliances and their execution sequence.
2) Be familiar with the working principle of mechanical equipment of each system and its lubrication, adjustment and fastening requirements, have certain ability to foresee and judge mechanical faults, and have the ability to independently eliminate basic faults.
3) Have high security vigilance and be responsible for the security issues involved in the daily maintenance of team members.
2. Management function
1) is responsible for the dispatching and equipment department, coordinating the personnel of each type of work in the mixing station to complete the tasks required by the post rules.
2) Arrange the time reasonably (negotiate with the dispatcher), and coordinate the personnel of each type of work in the mixing building to maintain the equipment.
3) Timely and truthfully report all kinds of maintenance and recovery reports required by the Equipment Department.
4) Assess each type of work and personnel in the mixing plant according to the facts, and the assessment results will serve as an important reference for monthly or annual salary adjustment.
3. Complete other tasks assigned by company leaders.
Regulations on Management of Equipment Maintenance Tools
1. After the maintenance tools, electrical tools and random special tools provided by the company are counted and confirmed by various types of work and operators, the machine management department is responsible for establishing the card, and each type of work and operator will sign it for filing. Tools after inventory confirmation are used and kept by individuals.
2. Equipment supporting tools, electric tools and random special tools are all replaced with new tools, that is, tools damaged during use and identified as useless by the warehouse keeper can be replaced with new tools of the same model at the warehouse keeper.
3, each type of work and the operator must go through the handover procedures, and do not go through the handover procedures for the lost tools. The tool submitter shall bear all the expenses for purchasing the lost tools.
4. If the vehicle is detained in a traffic accident, and the operator fails to clean and keep all the spare tools in time, and the tools are lost during this period, the operator shall bear the new purchase cost of all the tools.
5. The machine management department shall inspect the tools of each type of work and equipment according to the tool card every six months. If tools are missing, they will be purchased after unified registration, and the required expenses will be deducted from personal salary.
6. The tool purchasing plan proposed by the warehouse keeper must be approved by the material purchasing personnel of the department before purchasing. Tools purchased in the name of the company without consent will not be reimbursed.
Laboratory management system
1. The laboratory is a place for testing, testing and appraisal, and must be kept clean, tidy and quiet.
Smoking, spitting and eating are prohibited in the examination room.
3. It is forbidden to bring articles unrelated to testing into the laboratory.
4. Establish a duty system corresponding to the production department, and strictly fill in the handover records.
5. The laboratory should establish a health system and clean every room every day and once a week.
6. Spare parts of instruments and equipment shall be properly kept, and connecting wires and common tools shall be placed neatly to prevent loss.
7. Flammable and toxic substances shall be kept and used by designated personnel.
8. The power supply must be cut off after work and holidays, and the doors and windows of each room must be closed to ensure the fire safety of electricity consumption.
Post responsibility system of testers
1. Complete the inspection tasks assigned by the inspection team.
2. Do a good job of sample inspection before testing and correctly divide samples; Check the value of instruments and equipment; Check whether the instruments and equipment are running normally; Whether the environmental conditions meet the standard requirements and other preparatory work.
3. Inspect the products in strict accordance with the technical standards, inspection operation procedures and relevant regulations.
4. Make original test records and handle test data correctly.
5. Issue the inspection report, be responsible for the correctness of the inspection data, and submit it for review according to the prescribed procedures.
6. Use the instruments and equipment in strict accordance with the operating procedures, check before use, maintain, clean, cover and refuel after use, and fill in the use records carefully.
7. Strictly implement the safety fire prevention system, and check whether the water and electricity are turned off when leaving the post to prevent accidents.
8. Seriously study the business, study new standards and technologies, and constantly improve the detection level.
China construction civil engineering company
Yangquan demonstration high school projects department
June 3(rd), 2007
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