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Management regulations of generator room
Management regulations of generator room
1.
In order to ensure the safe and reliable operation of the generator set and strengthen the management of the computer room, this regulation is specially formulated.
2. Scope of application
Applicable to the management of generator room in the engineering department of Dongfang Tianrun Property Service Co., Ltd.;
3. Responsibility
3. 1 The project supervisor is responsible for formulating and supervising the safety management system of the diesel generator room;
3.2 The equipment operation class is responsible for the daily inspection and maintenance of the generator room;
4. Working procedures
4. 1 Strictly abide by the elevator machine room management system and post it? The computer room is very important, and no one is allowed to enter? Sign, control irrelevant personnel to enter. If the work needs, it should be led by a special person before entering;
4.2 Fireworks are strictly prohibited in the generator room and oil depot, and explosion-proof devices are strictly used for lighting;
4.3 When checking the generator, the main switch must be turned to the stop gear to avoid accidental power failure of the main power supply, which will lead to generator operation and accidental injury;
4.4 The machine room shall be kept clean and tidy, and items unrelated to the generator set shall not be stacked in the machine room. All kinds of flammable items such as oil should be stored in designated places. Barreled oil should prevent rainwater and dust from entering the barrel, and the oil barrels should be neatly discharged and stored in categories.
4.5 The electrical connection parts of the generator set must be connected correctly, firmly and in good contact, and the wiring should be neat and safe. All mechanical connection parts are accurate and reliable; All kinds of protection devices must be in good condition;
4.6 The power distribution room is equipped with insulating pads, test pens, insulating boots and gloves, megger, grounding wire and other safety maintenance and operation instruments;
4.7 The daily maintenance items and procedures of diesel generator set are as follows:
4.7. 1 Check the fuel quantity in the fuel tank, observe the fuel quantity in the fuel tank, and replenish it as needed;
4.7.2 Check that the oil level in the oil pan should reach the mark on the oil gauge. If it is insufficient, it should be added to the specified amount;
4.7.3 Check that the oil level of the governor of the fuel injection pump should reach the mark on the oil gauge, and if it is insufficient, it should be supplemented;
4.7.4 Check the three leaks (water, oil and gas), eliminate the oil and water pipe joints and other sealing surfaces, and eliminate the air leakage at the intake and exhaust pipe, cylinder head gasket and turbocharger;
4.7.5 Check the installation of diesel engine accessories, including the stability of accessories installation, the reliability of anchor screws and the connection with working machinery;
4.7.6 Check whether the observation readings of each instrument are normal, or repair or replace them in time;
4.7.7 Check whether the connecting screw of the fuel injection pump drive connecting plate is loose, otherwise recalibrate the fuel injection advance angle and tighten the connecting screw;
4.7.8 Clean the external surfaces of diesel engine and auxiliary equipment. Wipe off oil stains, water and dust on the surface of the fuselage, turbocharger, cylinder head cover and air cleaner with a dry cloth or a rag soaked with diesel oil. Wipe off or blow off the dust on the surface of the charging generator, radiator and fan with compressed air;
4.7.9 Check the starting battery and battery liquid, and add supplementary liquid when necessary;
4.7. 10 Check the generator oil level and coolant level;
4.7. 1 1 Daily check whether the generator is damaged or leaked and whether the belt is loose or worn;
4.8 It is forbidden to store inflammable, explosive and dangerous goods in the computer room. Engine room and oil depot should be equipped with fire fighting equipment and placed in convenient and conspicuous places. Smoking is prohibited in the computer room;
4.9 Clean the computer room once a week to ensure that the surfaces of the ground, walls, ceilings, doors and windows, equipment and facilities are free of dust, rust, grease and dirt, and the paint is intact, neat and bright;
4. 10 machine room should be locked at any time, and the key should be kept by the maintenance personnel on duty, and the maintenance personnel should not assign the key without permission;
Generator room management system
1. Operators must manage, use, maintain and maintain the equipment in strict accordance with the safety operation regulations of diesel generators, so as to ensure the integrity and reliability of the equipment and keep it in good condition at any time. Do a good job in personal safety protection.
Second, the operator must maintain the integrity and reliability of the supporting devices and facilities of the generator set, and shall not move, modify or use them for other purposes at will.
Three, the computer room should be equipped with carbon dioxide fire extinguishers, shall not be moved at will. In the event of a fire accident, immediately stop power transmission, turn off the generator and put out the fire with a fire extinguisher.
Four, there must be no irrelevant items and materials in the computer room (including temporary storage). It is forbidden to pile up inflammable, explosive and corrosive articles.
Five, keep the ventilation and lighting in the computer room in good condition at any time, and all electrical equipment in the computer room must be reliably grounded.
Six, please check the operation before operation, after operation, it is forbidden to live adjustment and inspection.
Seven, in the operation, the operator must stick to his post, listen, watch and check frequently, strictly abide by the safety operation procedures, and make operation records;
Eight, homework process, such as oil leakage, electric leakage or smoke, should be found immediately, at the same time, should quickly cut off the power emergency stop, and timely processing and reporting.
Nine, after parking for 30 minutes, keep the site clean and tidy according to 6S management requirements.
Ten, the computer room without permission, other relevant personnel are forbidden to enter.
Eleven, it is forbidden to litter solid waste, keep the environment around the generator room clean and hygienic.
Twelve, computer room keys shall not be prepared at will, irrelevant personnel shall not borrow keys at will. Thirteen, hot work is not allowed in the computer room at will. If a fire alarm is found, it must be reported in time and handled according to the fire emergency plan. At the same time, we should try our best to put out the fire with firefighters.
Safety operation procedures for generators
First, the operation of the engine part of the generator powered by diesel engine shall be carried out in accordance with the relevant provisions of the internal combustion engine.
Second, before starting the generator, you must carefully check whether the wiring of each part is correct, whether the connecting parts are firm, whether the brush is normal, whether the pressure meets the requirements and whether the grounding wire is in good condition.
Third, before starting, put the resistance value of the excitation rheostat at the maximum position, turn off the output switch, and the generator set with clutch should disengage the clutch. Start the diesel engine with no load first, and then start the generator after the generator runs smoothly.
Four, after the generator starts running, should always pay attention to the presence of mechanical noise, abnormal vibration, and so on and so forth. After confirming that the situation is normal, adjust the generator to the rated speed, adjust the voltage to the rated value, and then turn off the output switch to supply power to the outside. The load should be gradually increased to achieve three-phase balance.
Five, parallel operation of generators must meet the same conditions of frequency, voltage, phase and phase sequence.
Six, ready to run in parallel generator must have entered the normal and stable operation state.
Seven, did you receive it? Are you ready for parallel connection? Signal, based on the whole device, adjust the speed of the diesel engine and turn it on at the synchronous moment.
Eight, generators running in parallel should adjust the load reasonably and distribute the active power and reactive power of each generator in a balanced way. Active power is regulated by diesel engine throttle, and reactive power is regulated by excitation.
Nine, the running generator should pay close attention to the engine sound, observe all kinds of instruments.
Indicates whether it is within the normal range. Check whether the running part is normal and the generator temperature rise is too high. And make a running record.
Ten, when parking, first reduce the load, make the excitation rheostat reply, minimize the voltage, and then cut off the switch in sequence, and finally stop the diesel engine running.
1 1. If a diesel engine running in parallel needs to be stopped due to load drop, the load of a generator that needs to be stopped should be transferred to the generator that continues to run, and then it should be stopped by a single generator. If full shutdown is required, the load should be cut off first, and then the single generator should be shut down.
Twelve, mobile generator, the chassis must be parked on a stable basis before use, and it is not allowed to move during operation.
Thirteen, when the generator is running, even if there is no excitation, voltage should also be considered. It is forbidden to work on the outgoing line of the rotating generator, touch the rotor by hand or clean the rotor. The running generator shall not be covered with canvas.
14. After the generator is overhauled, carefully check whether there are tools, materials and other sundries between the rotor and stator slots to avoid damaging the generator during operation.
Fifteen, all electrical equipment in the computer room must be reliably grounded.
16. It is forbidden to pile up sundries and inflammable and explosive articles in the machine room. Except the personnel on duty, no one is allowed to enter without permission.
Seventeen, the computer room should be equipped with necessary fire fighting equipment, fire accident should immediately stop sending, turn off the generator, and put out the fire with carbon dioxide or carbon tetrachloride fire extinguisher.
Noise reduction treatment of generator room
When the diesel generator set is running, it usually produces noise of 95 ~ 128 b(a). If necessary noise reduction measures are not taken, the noise generated by unit operation will cause serious damage to the surrounding environment. In order to protect and improve environmental quality, noise must be controlled.
The main noise sources of diesel generator sets are all generated by diesel engines, including exhaust noise, mechanical noise and combustion noise, cooling fan and exhaust noise, intake noise, generator noise, noise generated by foundation vibration transmission, etc.
(1) Exhaust noise. Exhaust noise is a kind of pulsating airflow noise with high temperature and high speed, which has the largest energy in engine noise, and its noise can reach more than 100db, and it is the most important part of the total engine noise. The exhaust noise generated when the generator is working is directly discharged through the simple exhaust pipe (the original exhaust pipe of the generator set). With the increase of airflow speed, the noise frequency also increases obviously, which has a serious impact on the life and work of nearby residents.
(2) Mechanical noise and combustion noise. Mechanical noise is mainly caused by the vibration or mutual impact of engine moving parts caused by periodic changes of gas pressure and inertia force. It has the characteristics of long noise propagation and small attenuation. Combustion noise is the structural vibration and noise produced by diesel during combustion.
③ Cooling fan and exhaust noise. The fan noise of the unit consists of eddy current noise, rotating noise and mechanical noise. Exhaust noise, airflow noise, fan noise and mechanical noise will spread out through the exhaust passage, thus causing noise pollution to the environment.
(4) Intake noise. The function of the air inlet is to ensure the normal operation of the engine and create good heat dissipation conditions for the unit itself. The air inlet channel of the unit must be able to make air enter the machine room smoothly, but at the same time, the mechanical noise and airflow noise of the unit will also radiate to the outside of the machine room through this air inlet channel.
(5) Propagation noise of foundation vibration. The strong mechanical vibration of diesel engine can spread to all parts of the outdoor through the foundation, and then radiate noise through the ground.
The principle of noise reduction in diesel generator room is to reduce the noise of intake and exhaust channels and exhaust systems by using efficient sound absorption materials and noise reduction and silencing devices under the premise of ensuring the ventilation conditions of diesel generator set, so that the noise emission can reach the national standard (85db(a)).
The most fundamental way to reduce generator noise is to start with the sound source and adopt some conventional noise reduction technologies; Such as muffler, sound insulation, sound absorption and vibration isolation are the most effective methods.
(1) Reduce exhaust noise. Exhaust noise is the main noise source of the unit, which is characterized by high noise level, fast exhaust speed and difficult control. The exhaust noise can generally be reduced by 40-60db(a) by using a compound muffler with special impedance.
(2) Reduce the noise of axial flow fan. Two problems must be considered when reducing the noise of the cooling fan of the generator set. One is the allowable pressure loss of the exhaust port. The second is the required noise reduction. In view of the above two points, you can choose the resistor muffler.
(3) Sound insulation and sound absorption treatment of the machine room and vibration isolation of the unit
1) Sound insulation in the machine room. After the exhaust noise and cooling fan noise are reduced, the remaining main noise sources are diesel engine mechanical noise and combustion noise. The method adopted is to remove all the windows outside the observation window from the inner wall connected to the observation room, all the holes should be sealed tightly, and the sound insulation capacity of the brick wall should be greater than 40db(a). The computer room adopts fire-proof and sound-proof doors and windows.
2) Air intake and exhaust. After the sound insulation treatment of the computer room, the ventilation and heat dissipation of the computer room should be solved. The air inlet shall be arranged in the same straight line with the generator set and the air outlet. The air inlet shall be equipped with a resistor muffler. Because the pressure loss of the air inlet is also within the allowable range, the air flow in and out of the machine room can be naturally balanced, and the ventilation and heat dissipation effect is obvious.
3) Sound absorption treatment. The five walls in the machine room except the ground can be used as sound absorption treatment, and the perforated plate vibration sound absorption structure is adopted according to the frequency spectrum characteristics of the generator set.
4) Indoor air communication and good sound insulation in the machine room will prevent air convection in the machine room when the closed water-cooled generator set is shut down, and the high temperature in the machine room cannot be reduced in time. This problem can be solved by using low noise axial flow fan and resistive muffler.
5) Vibration isolation of the unit. Before the installation of the generator set, vibration isolation shall be carried out in strict accordance with the relevant information provided by the manufacturer to avoid the long-distance transmission of structural sound, which will continuously radiate air sound during the transmission process, so that the noise level at the factory boundary cannot meet the standard. For the existing generator set that needs to be treated because of exceeding the standard, the vibration of the ground near the generator set must be measured. If the vibration is obvious, the generator set should be isolated first.
After effectively reducing noise, in order to make the environment of computer room more beautiful and practical, microporous aluminum-plastic perforated plates are usually decorated on the sound-absorbing layers of walls and ceilings, and the lighting system is reasonably configured.
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